Loading ePaper
Catalogue 25 | 26 Proven and innovative measuring technology for compressed air and gases Chart recorder Dew Point Flow Compressed air quality Leakage Software Pressure Ambient air Humidity VERSION 01/2025-26 MADE IN GERMANY
OVERVIEW CHART RECORDER DS 500 • Chart recorder for data log- ging of up to 4/8/12 sensors DS 400 • Chart recorder for data logging of up to 2/4 sensors Page 12-15 Page 16-19 DS 500 mobile • Chart recorder for data log- ging of up to 4/8/12 sensors DS 500 PM mobile • For efficiency measurement of compressors Page 24-27 Page 28-31 DS 400 mobile • Chart recorder for data logging of up to 2/4 sensors PI 500 • Portable handheld device Page 32-35 Page 36-37 Sensors for DS 500 / DS 400 Sensors for mobile devices Pressure Current Temperature Pressure Current Temperature Page 20-23 Page 38-41 2 www.cs-instruments.com
OVERVIEW DEW POINT DP 500/510 • Mobile dew point device DP 400 mobile • Mobile dew point device in a sturdy service case Page 46-47 Page 48-49 FA 510/515 • Dew point sensor for residual moisture measurement in com- pressed air and gases Page 50-51 FA 515 EX • Dew point sensor for residual moisture measurement in com- pressed air and gases in poten- tially explosive atmospheres Page 53 FA 500 • Dew point sensor with inte- grated display DS 52 • Plug-in dew point set Page 52 FA 550 • Dew point sensor with a sturdy die-cast aluminium housing Page 54-55 DS 400 • Plug-in dew point set Page 56-57 Page 58-59 Accessories for dew point measurement / calibration Page 60-66 www.cs-instruments.com 3
OVERVIEW FLOW [THERMAL] VA 570 Inline flow meter with flange • • DN 15 to DN 80 VA 570 Inline flow meter with thread • • 1/2" to 2" Page 82-86 Page 82-86 VA 550 • Sturdy flow meter as an insertion version VA 500 • Flow meter as an insertion version Page 88-91 Page 92-94 VA 520 Inline flow meter with flange • • DN 15 to DN 80 VA 520 Inline flow meter with thread • • 1/4" to 2" Page 96-100 Page 96-100 VA 521 • Compact Inline flow meter VA 525 • Compact Inline flow meter for air and nitrogen Page 102-103 Page 104-105 4 www.cs-instruments.com
OVERVIEW FLOW [DIFFERENTIAL PRESSURE] CMM 500 Compressor Master Meter • Reference measuring device for compressors and blowers • High-precision measurement for billing purposes Page 72-80 VD 520 • Inline differential pressure flow sensor VD 500 • Flow sensor for wet compressed air Page 106-107 VD 550 • Robust flow sensor for wet compressed air and gases Page 108-111 Page 112-113 VD 570 • Robust Inline differential pressure flow sensor for wet compressed air and gases Page 114-117 OVERVIEW FLOW [VORTEX] VU 570 • Vortex ultrasonic flow sensor VX 570 • Vortex flow sensor Page 118-120 Page 122-123 Accessories for Consumption Measurement / Calibration / Measuring ranges for different gases Page 124-141 www.cs-instruments.com 5
OVERVIEW COMPRESSED AIR QUALITY OIL CHECK 500 - stationary solution • Monitoring system for residu- al oil content measurement in compressed air OIL CHECK 500 / PC 400 / FA 510 • Measure compressed air quality according to ISO 8573 Page 146-154 Page 155 OIL CHECK 500 / PC 400 / FA 510 OIL CHECK 500 / PC 400 / FA 510 • Mobile transport trolley • Measure compressed air quality according to ISO 8573 • Service case “all in one solution” Page 156 Page 157-159 OIL CHECK 500 - mobile solution • Monitoring system for residual oil content mea- surement in compressed air PC 400 / DS 400 - stationary solution • Monitoring system for particle measurement in compressed air Page 157-159 Page 160-161 PC 400 / DS 500 mobile solution • Monitoring system for particle measurement in compressed air Page 161 6 www.cs-instruments.com
OVERVIEW LEAKAGE LeakCam 600 • Camera enables simultane- ous visualization of multiple leaks UltraCam LD 500 / 510 • Leak detector with camera • 30 MEMS microphones create the image of the leaks Page 162-173 Page 174-182 LD 500 / 510 • Leak detector with camera LD 450 • Low-price leak detector Page 176-182 Page 184-185 CS Leak Reporter • Creates detailed ISO 50001 reports CS Leak Reporter - Cloud solution • Browser-based access to the CS Cloud Page 179 OVERVIEW SOFTWARE CS Basic • Data evaluation as a graph or in table form CS Network • Energy monitoring software with Client/Server solution Page 186-187 Page 188-190 www.cs-instruments.com 7
OVERVIEW PRESSURE Differential pressure probe • For testing on Compressed air systems Page 192-193 PTS 500 • 2 in 1 sensor: measures pressure and temperature in the process Page 194 OVERVIEW AMBIENT AIR IAC 500 • 3 in 1 sensor: Absolute pressure, temperature and humidity in the room Page 196 OVERVIEW HUMIDITY DPS 16 • Digital temperature com- pensation and non-linearity correction CS 16 • Welded measuring system with no seals Page 195 FO 510 • Industrial oil moisture sensor FL 510 • Industrial humidity transmitter Page 198 Page 199 8 www.cs-instruments.com
OVERVIEW CONVERSION UNITS F° -148 -112 -94 -76 -58 -40 -22 -4 14 32 50 68 86 104 122 140 158 176 194 212 230 248 266 284 302 392 482 572 662 752 842 932 C° -100 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 200 250 300 350 400 450 500 Conversion table PSI Bar 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 25 30 40 50 60 70 80 90 100 110 120 130 140 150 200 250 300 400 500 600 700 800 900 1000 1500 3000 5000 0.07 0.14 0.21 0.28 0.34 0.41 0.48 0.55 0.62 0.69 0.76 0.83 0.90 0,97 1.03 1.38 1.72 2.07 2.76 3.45 4.14 4.83 5.52 6.21 6.89 7.58 8.27 8.96 9.65 10.34 13.79 17.24 20.68 27.58 34.47 41.37 48.26 55.16 62.05 68.95 103.42 206.84 344.74 mm Inch Inch mm 1/8 1/6 1/5 1/4 1/3 2/5 1/2 3/5 2/3 3/4 4/5 1 1 1/6 1 3/8 1 4/7 1 7/9 2 2 1/6 2 1/3 2 5/9 2 3/4 3 3 1/7 3 1/3 3 1/2 3 3/4 4 4 1/7 4 1/3 4 1/2 4 5/7 5 5 1/8 5 1/3 3 4 5 6 8 10 12 15 17 19 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 0.04 0.08 0.12 0.16 0.20 0.24 0.28 0.31 0.35 0.39 0.43 0.47 0.51 0.55 0.59 0.63 0.67 0.71 0.75 0.79 0.98 1.18 1.38 1.57 1.77 1.97 2.17 2.36 2.56 2.76 2.95 3.15 3.35 3.54 3.74 3.94 4.13 4.33 4.53 4.72 4.92 5.12 5.31 www.cs-instruments.com 9
Overview Efficiency measurement + compressed air audits • Electrical power measurement (page 23) • Compressor capacity (page 106) • Data logger / chart recorder (page 12-45) • CS Basic Software (page 156-157) • Compressor intake conditions (page 168) • System pressure (page 164) Compressed air quality ISO 8573-1 • Dew point (page 50-59) • Residual oil (page 146-161) • Particles (page 146 -161) 10 10 www.cs-instruments.com
Overview Energy monitoring (flow + consumption) • Insertion version (page 92-94) • Inline version (page 96-100) • Compact version (page 102-105) • CS Network Software (page 188-190) Leak detection • Leak detector with camera - shows leakage rate in l/min and costs in € (page 162-185) • CS Leak Reporter Software - creates detailed ISO 50001 reports (page 179) www.cs-instruments.com 11 11
Chart recorder DS 500 - Intelligent chart recorder for compressed air and gases Measurement - control - indication - alarm - recording - evaluation Advantages at a glance: • Clear layout: 7" colour screen with touch panel... • Versatile: 4, 8 or 12 sensor inputs. Up to 12 analogue sensors or up to 40 digital sensors (Modbus RTU). • Suitable for industrial applications: Metal housing IP 65 or panel mounting... • Data available through world wide web: Net- work-compatible and remote transmission via web- server • Mathematical function: for internal calculations • Totaliser function: for analogueue signals ...saves time and costs during installation • • Simple: DS 500 provides the power supply for the sensors DS 500 - The intelligent chart recorder of the next generation Recording of the measured data, indication on a big colour screen, alerting, storage, not to mention remote read-out via webserver... this is all possible with DS 500. All measured values, measurement curves and threshold value exceedances are indicated. The curve progressions from the beginning of the measurement can be viewed by an easy slide of the finger. The big difference to ordinary paperless chart recorders reveals in the easy initiation and in the evaluation of the measured data. All sen- sors are identified directly and powered by DS 500. Everything is matched and tuned. Mathematical function for internal calculations, e.g. the typical figures of a compressed air system: • Costs in € per generated m³ air • kWh/m³ generated air • Consumption of single lines including summation Totaliser function for analogueue signals (e.g. 0/4…20 mA, 0…10 V). In case of third-party sensors which e.g. only give a 4...20 mA signal for the actual flow in m³/h, a total counter reading in m³ can be generated by means of the totaliser function. No time consuming studying of the instruction manual... this saves time. Internal voltage supply of all sensors, no wiring of external mains units ... this saves additional costs. 12 www.cs-instruments.com
Chart recorder Flow meters for compressed air and gases • Installation and removal under pressure via standard 1/2" ball valve • A safety ring prevents the uncontrolled ejection in case of installation/removal under pressure • Usable for different gases: Compressed air, nitrogen, argon, CO2, oxygen… Dew point sensors Pressure sensors • Extremely stable in the long term • Quick adaption time • Large measuring range (-80° to +20 °Ctd) • For all dryers: (Adsorption dryers, membrane dryers and refrigeration dryers) • Easy installation under pressure via the measuring chamber with quick coupling • Large selection of pressure sensors with different measur- ing ranges for each measuring purpose • Quick installation under pres- sure by quick coupling • Pressure probe 0-10/16/40/100/250/400 bar overpressure • Pressure probe -1 to +15 bar (underpressure/overpressure) • Differential pressure 0...1.6 bar • Absolute pressure 0 - 1.6 bar (abs) • Large selection of temperature sensors e.g. for measurement of the ambient temperature or gas temperature • Pt100 (2-wire or 3-wire) • Pt1000 (2-wire or 3-wire) • Temperature sensors with measuring transducer (4-20 mA output) • Monitoring of compressed air quality according to ISO 8573 • Residual oil, particles, residual moisture • CS PM5110 current/effec- tive power meters for panel mounting • External current transformers for encompassing the phases (max. 2000 A) • Measures kW, kWh, cos phi, kVar, kVA • Data transfer DS 500 via Modbus Temperature sensors Compressed air quality measurement Current/effective power meters By means of the intelligent chart recorder DS 500, all measuring data of a compressor station can be recorded, indicated and evaluated. At 12 freely assignable sensor inputs, all our sensors can be connected as well as any optional third-party sensors and meters with the following signal outputs: 4-20 mA, 0-20 mA I 0-1 V / 0-10 V / 0-30 V I Pt 100 (2- or 3-wire), Pt 1000 (2- or 3-wire), pulse outputs (e.g. of gas meters) I Modbus protocol. www.cs-instruments.com 13
Chart recorder Measured values, statistics, curves with the 7" colour screen with touch panel Actual measured values All measured values can be seen at a glance. Threshold value exceedances are indicated in red color. A „measuring site name“ can be allocated to each sensor. Graphic display This display replaces the former evaluation of ordinary paper chart recorders and offers lots of advantages. The time axis can be moved by a finger slide. The „zoom function by finger movement“ which enables an analysis of peak values is unique. Actual measured values and graphic Additionally to the measurement curves, the current measured values are indicated as well. Adjustment of the alarm relays Each one of the four alarm relays can be allocated individually to a connected sensor. The alarm thresholds and the hystere- sis can be freely adjusted. New: It is possible to set an alarm delay for each alarm relay so that the relay is only triggered after that period of time. 14 www.cs-instruments.com
Chart recorder Technical data of the DS 500 TECHNICAL DATA DS 500 Dimensions of housing: 280 x 170 x 90 mm, IP 65 Connections: 18 x PG for sensors and supply Version panel mounting: Cutout panel 250 x 156 mm Weight: Material: Sensor inputs: 3,5 kg Die cast metal, front screen polyester • • • • • 4/8/12 sensor inputs for analogueue and digital sensors; freely allocatable. See options Digital CS sensors for dew point and consumption with SDI interface FA/VA series, Digital third-party sensors RS 485 / Modbus RTU, other bus systems realizable on request. Analogue CS Sensors for pressure, temperature, clamp-on ammeters pre-configured. Analogue third-party sensors 0/4...20 mA, 0...1/10/30 V, pulse, Pt 100 / Pt 1000, KTY Voltage supply for sensor: 24 VDC, max. 130 mA per sensor, integrated mains unit max. 24 VDC, 25 W. In case of version 8/12 sensor inputs, 2 integrated mains units each max. 24 VDC, 25 W. Interfaces: Outputs: Memory card: Power supply: USB stick, Ethernet / RS 485 Modbus-RTU / TCP, SDI other bus systems on request, webserver optional • • 4 relays (changeover contact 230 VAC, 6 A), alarm management, relays freely programmable, collective alarm Analog output, pulse in case of sensors with own signal output looped, such as e.g. VA/FA series Memory size 16 GB Micro SD card 100...240 VAC / 50-60 Hz, special version 24 VDC Colour screen: Accuracy: Operating temperature: 7" touch panel TFT transmissive, graphics, curves, statistics See sensor specifications 0…50 °C Storage temperature: -20…70 °C Optional: Web server DESCRIPTION ORDER NO. DS 500 - intelligent chart recorder in basic version (4 sensor inputs) Option: 4 additional sensor inputs for DS 500 V2 Option: 8 additional sensor inputs for DS 500 V2 Option: Integrated webserver Option: version for panel mounting Option: Power supply 24 VDC (instead of 100…240 VAC) Option: “Mathematics calculation function” for 4 freely selectable channels, (virtual channels): addition, subtraction, division, multiplication Option: “Totaliser function for analogue signals” External Gateway Profibus for connecting an integrated RS 485 interface CS Basic – data evaluation graphically and in tabular form - reading of the measured data via USB or Ethernet, license for 2 workstations CS Network – energy monitoring with client/server solution (max. 20 measured values of different sensors/devices) CS Network – energy monitoring with client/server solution (max. 50 measured values of different sensors/devices) CS Network – energy monitoring with client/server solution (max. 100 measured values of different sensors/devices) CS Network - Energy Monitoring with Client / Server Solution (max. 200 measured values of different sensors / devices) Matching sensors can be found on pages 20 to 23 0500 5000 Z500 5501 Z500 5502 Z500 5003 Z500 5006 Z500 5007 Z500 5008 Z500 5009 Z500 3008 0554 8040 0554 8041 0554 8042 0554 8043 0554 8044 INPUT SIGNALS Current signals Internal or external power supply Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance RTD Pt 100 Measuring range Resolution Accuracy RTD Pt 1000 Measuring range Resolution Accuracy Pulse Measuring range (0…20 mA/ 4…20 mA) 0…20 mA 0.0001 mA ± 0.03 mA ± 0.05 % 50 Ω (0…1 V) 0…1 V 0.05 mV ± 0.2 mV ± 0.05 % 100 kΩ (0...10 V / 30 V) 0…10 V 0.5 mV ± 2 mV ± 0.05 % 1 MΩ -200…850 °C 0.1 °C ± 0.2 °C (-100…400 °C) ± 0.3 °C (further range) -200…850 °C 0.1 °C ± 0.2° (-100…400 °C) Min pulse length 500 µs frequency 0...1 kHz max. 30 VDC www.cs-instruments.com 15
Chart recorder DS 400 - Chart recorder for all relevant parameters of compressed air Standard equipment: • USB interface • 3.5" graphic display with touch screen • Integrated mains unit for supply of the sensors • 4...20 mA analogue output of all connected active sensors • Pulse output (for total consumption) in case of flow sen- sors • 2 alarm relays (pot.-free changeover contacts, max. 230 V, 3 A) Software options: • Integrated webserver • Mathematics calculation function • Totaliser function Hardware options: • Integrated data logger • Ethernet / RS 485 interface • Additional sensor inputs (digital or analogueue) selectable The sensor inputs 1 and 2 and 3 and 4 can be selected according to the required sensors (see table pages 20 to 21): Digital Digital Digital Digital Digital Analogue Analogue Analogue Analogue m³/h, m³ °Ctd A, kWh bar A °C °C MOD- BUS Flow sensor Dew point sensor Current/ effective Third-party sensors power meter with RS 485 Pressure sensor Clamp-on ammeter Temperature sensor 16 www.cs-instruments.com 4…20 mA 0…20 mA 0…10 V Pulse Pt 100 Pt 1000 Third party sensor analogue output
Chart recorder TECHNICAL DS 400 Dimensions: Inputs: Interface: Power supply: Accuracy: 118 x 115 x 98 mm IP 54 (wall housing) 92 x 92 x 75 mm (panel mounting) 2 digital inputs for FA 5xx resp. VA 5xx USB interface 100…240 VAC, 50-60 Hz See sensor specifica- tions Alarm outputs: 2 relays, (pot.-free) Options: Data logger: 2 additional sen- sor inputs: 100 million measured values start/stop time, measuring rate freely adjustable For connection of pres- sure sensors, tempera- ture sensors, clamp-on ammeters, third-party sensors with 4...20 mA, 0 to 10 V, Pt 100, Pt 1000 Panel mounting Back view DESCRIPTION DS 400 - Chart recorder with graphic display and touch screen ORDER NO. Sensor input 1+2 Sensor input 3+4 Digital (Z500 4003) -------- 0500 4000 D Digital (Z500 4003) Digital (Z500 4003) 0500 4000 DD Digital (Z500 4003) Analogue (Z500 4001) 0500 4000 DA Analogue (Z500 4001) -------- 0500 4000 A Analogue (Z500 4001) Analogue (Z500 4001) 0500 4000 AA Options: Option: Integrated data logger for 100 million measured values Option: Integrated Ethernet and RS 485 interface Option: Integrated webserver Option: “Mathematics calculation function” for 4 freely selectable channels, (virtual channels): addition, subtraction, division, multiplication Option: “Totaliser function for analogue signals” External Gateway Profibus for RS 485 interface connection Further accessories: CS Basic – data evaluation graphically and in tabular form - reading of the measured data via USB or Ethernet, license for 2 workstations CS Network – energy monitoring with client/server solution (max. 20 mea- sured values of different sensors/devices) CS Network – energy monitoring with client/server solution (max. 50 mea- sured values of different sensors/devices) CS Network – energy monitoring with client/server solution (max. 100 mea- sured values of different sensors/devices) CS Network - Energy Monitoring with Client / Server Solution (max. 200 measured values of different sensors / devices) Z500 4002 Z500 4004 Z500 4005 Z500 4007 Z500 4006 Z500 3008 0554 8040 0554 8041 0554 8042 0554 8043 0554 8044 INPUT SIGNALS Current signals internal or external power supply Measuring range Resolution Accuracy Input resistance Voltage signal: Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance RTD Pt 100 Measuring range Resolution Accuracy RTD Pt 1000 Measuring range Resolution Accuracy Pulse Measuring range (0…20 mA/4…20 mA) 0…20 mA 0.0001 mA ± 0.03 mA ± 0.05 % 50 Ω (0…1 V) 0…1 V 0.05 mV ± 0.2 mV ± 0.05 % 100 kΩ (0...10 V / 30 V) 0…10 V 0.5 mV ± 2 mV ± 0.05 % 1 MΩ -200…850 °C 0.1 °C ± 0.2 °C (-100…400 °C) ± 0.3 °C (further range) -200…850 °C 0.1 °C ± 0.2° (-100…400 °C) Min pulse length 500 µs frequency 0...1 kHz max. 30 VDC www.cs-instruments.com 17
Chart recorder DS 500 / DS 400 Easy operation via touchscreen: Configuration of flow sensor In the menu of the DS 500 / DS 400, the flow sensor VA 5xx can be set to the respective pipe inside diame- ter. Furthermore, the unit, the gas type and the reference condition can be set. The meter reading can be set to “zero” if necessary. Graphic view In the graphic view all measured values are indicated as curves. It is possible to browse back on the time axis by a slide of the finger (without data logger maximum 24 h, with data logger back to the start of the measurement). Data logger With the option „integrated data logger“ the measured values are stored in the DS 500 / DS 400. The time interval can be freely set. Furthermore there is the possibility to fix the starting time and the end time of the data recording. Read-out of the measured data via USB interface or via the optional Ethernet interface. Selection of the language DS 500 / DS 400 “speaks” several languages. The desired lan- guage can be selected via the selection button. All relevant parameters at a glance In addition to the flow rate in m³ / h, the DS 500 / DS 400 also displays other parameters such as total consumption in m³ and speed in m/s. 18 www.cs-instruments.com
Chart recorder Web server The new webserver with substantially extended features for the chart recorders DS 500 and DS 400 is available with immediate effect. Users can thereby get direct access to their measured data worldwide (current and historic ones) and dis- play them on their smart phone, tablet or computer. The new webserver can be ordered as an option with each stationary DS 500/400, but also for their mobile devices. For using the features of the webservers, the DS 500/400 must be set up with it’s own IP address within the corporate network. The web server in the DS 500/400 provides a website, which displays the measured values. This website can be accessed from smartphones, tablets and computers via the respectively installed browser. Advantage: This is all possible without the installation of any new or additional software. View of the real time measured values (graphic table view) View of the historic measured values as a single chart (time period freely selectable) Access authorization Different groups with different users/passwords can be assigned to different access levels. Starting the data logger In case of a stopped data logger the group operator or administrator can start the data logger remotely, via the web server. PS: The new webserver can be retrofitted to any DS 500/DS 400 already in use. www.cs-instruments.com 19
Chart recorder Suitable sensors for DS 500 / DS 400 Flow meters for installation and removal under pressure (insertion type) FLOW METERS INSERTION-VERSION VA 500 meter in basic version: Standard (92.7 m/s), probe length 220 mm, without display VA 550 Flow meter, measuring head in robust aluminium die casting housing ORDER NO. 0695 5001 0695 0550 + order code A_…M…_ VA 500 VA 550 Inline flow meter FLOW METERS IN-LINE VERSION Flow meter VA 520 with integrated measuring section, (R 1/4" DN 8) Flow meter VA 520 with integrated measuring section, (R 1/2" DN 15) Flow meter VA 520 with integrated measuring section, (R 3/4" DN 20) Flow meter VA 520 with integrated measuring section, (R 1" DN 25) ORDER NO. 0695 0520 0695 0521 0695 0522 0695 0523 Flow meter VA 520 with integrated measuring section, (R 1 1/4" DN 32) 0695 0526 Flow meter VA 520 with integrated measuring section, (R 1 1/2" DN 40) 0695 0524 VA 520 Flow meter VA 520 with integrated measuring section, (R 2" DN 50) 0695 0525 Inline Flow meter VA 570 with integrated 1/2"measuring section Flow meter VA 570 with integrated 3/4" measuring section Flow meter VA 570 with integrated 1" measuring section Flow meter VA 570 with integrated 1 1/4" measuring section Flow meter VA 570 with integrated 1 1/2" measuring section VA 570 Flow meter VA 570 with integrated 2" measuring section DEW POINT SENSORS FA 510 dew point sensor, -80...+20 °Ctd incl. factory certificate FA 510 dew point sensor, -20...+50 °Ctd incl. factory certificate FA 510 Standard measuring chamber for compressed air up to 16 bar 0695 0570 + order code A_...K_ 0695 0571 0695 0572 0695 0573 0695 0574 0695 0575 ORDER NO. 0699 0510 0699 0512 0699 3390 CONNECTION CABLES FOR FLOW METERS/DEW POINT SENSORS VA 500, 520 AND FA 510 ORDER NO. Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m 0553 0104 0553 0105 CONNECTION CABLES FOR FLOW METERS VA 550/570: ORDER NO. Connection cable 5 m with open ends Connection cable 10 m with open ends 0553 0108 0553 0109 20 www.cs-instruments.com
Chart recorder PRESSURE PROBES WITH 4...20 mA ANALOGUE OUTPUT ± 1% ± 0,5% ACCURACY ACCURACY Standard pressure probe CS 16, 0...16 bar 0694 1886 0694 3555 Standard pressure probe CS 40, 0…40 bar 0694 0356 0694 3930 Standard pressure probe CS 1.6, 0...1.6 bar abs. 0694 3550 Standard pressure probe CS 10, 0…10 bar 0694 3556 0694 3554 Standard pressure probe CS 100, 0…100 bar Standard pressure probe CS 250, 0…250 bar Standard pressure probe CS 400, 0…400 bar Precision pressure probe CS -1...+15 bar, ± 0.5 % accuracy of. f.s. Differential pressure probe 1.6 bar diff. Calibration certificate pressure, 5 calibration points for the whole measuring range 0694 3557 0694 3558 0694 3559 0694 3553 0694 3561 3200 0004 DIGITAL PRESSURE PROBES ± 1% ± 0,5% ACCURACY ACCURACY Digital pressure probe DPS 16, 0…16 bar RS 485, G1/2" 0694 2886 0694 4555 Digital pressure probe DPS 16, 0…16 bar RS 485, NPT 1/2” 0694 3886 0694 5555 TEMPERATURE SENSORS Screw-in temperature sensor PT 100 class A, length 300 mm, d = 6 mm, with measuring transducer 4...20 mA = -50 °C...+ 550 °C (2-wire) Outdoor temperature sensor PT 100 class B (2-wire) in wall housing (82x55x33 mm), application range: -50 °C...+80 °C Room/outdoor temperature sensor with measuring transducer, 4…20 mA (2- wire), measuring range switchable -20 °C…+80 °C / -50 °C…+50 °C ORDER NO. 0604 0201 0604 0203 0604 0209 Indoor temperature sensor PT 100 class B (2-wire) in wall housing with venti- lation slots (82x55x33 mm), application range: -50 °C...+80 °C 0604 0204 0604 0201 0604 0208 Cable temperature sensor PT 100 class A (4-wire), length: 300 mm, d = 6 mm, -70 ... +260 ° C, 5 m connection cable PFA with open ends Cable temperature sensor PT 100 class A (4-wire), length: 100 mm, d = 6 mm, -70...+260 °C, 5 m connection cable PFA with open ends 0604 0209 Cable temperature sensor PT 100 class A (4-wire), length: 200 mm, d = 6 mm, -70...+260 °C, 5 m connection cable PFA with open ends Magnetic surface temperature sensor, holding magnet 39x26x25 mm, PT 100 class B (2-wire), -30...+180 °C, 5 m connection cable PFA with open ends Compression fittings: 6 mm; G 1/2" PTFE clamping ring pressure-tight up to 10 bar Material: stainless steel, application area: max. + 260 °C Compression fitting; 6 mm; G 1/2" stainless steel clamping ring Pressure-tight up to 16 bar, material: stainless steel, application area: max. + 260 °C Calibration certificate temperature, 2 calibration points 0604 0205 0554 0200 0604 0205 0604 0206 0604 0207 0604 0208 0554 0200 0554 0201 0520 0180 CONNECTION CABLES FOR PRESSURE SENSORS / TEMPERATURE SENSORS ORDER NO. Connection cable for probes 5 m with open ends Connection cable for probes 10 m with open ends CLAMP-ON AMMETERS Clamp-on ammeter 0...1000 A TRMS incl. 3 m connection cable with open ends 0553 0108 0553 0109 ORDER NO. 0554 0518 Clamp-on ammeter Clamp-on ammeter 0...400 A TRMS incl. 3 m connection cable with open ends 0554 0510 www.cs-instruments.com 21
Chart recorder CS PM 5110 - Current/effective power meters for panel mounting Measures voltage, current and calculates: All measured data ar transmitted digitally (Modbus) to the DS 500 and can be recorded there. Digital data transfer to the DS 500/DS 400 via RS 485 - Modbus Voltage measurement Effective power Apparent power Reactive power Active energy cos phi [kW] [kVA] [kVar] [kWh] L1 L2 L3 N Current transformers DESCRIPTION CS PM5110 Current/effective power meters for panel mounting, with RS485 interface ORDER NO. 0554 5357 Install-construction for the CS PM5110, on top hat rail Current transformer 100/5 A connectable to current/effective power meter for panel mounting (for cables up to Ø 21 mm) Current transformer 200/5 A connectable to current/effective power meter for panel mounting (for cables up to Ø 21 mm) Current transformer 300/5 A connectable to current/effective power meter for panel mounting (for cables up to Ø 22 mm) Current transformer 500/5 A connectable to current/effective power meter for panel mounting (for cables up to Ø 22 mm) Current transformer 600/5 A connectable to current/effective power meter for panel mounting (for cables up to Ø 22 mm) Current transformer 1000/5 A connectable to current/effective power meter for panel mounting (for current bar up to 65 x 32 mm) Current transformer 2000/5 A connectable to current/effective power meter for panel mounting (for current bar up to 127 x 38 mm) Connection cable for probes 5 m, with open ends Connection cable for probes 10 m, with open ends 0554 5356 0554 5344 0554 5345 0554 5346 0554 5347 0554 5348 0554 5349 0554 5350 0553 0108 0553 0109 22 www.cs-instruments.com TECHNICAL DATA PM5110 Parameters: Accuracy current measurement: Accuracy voltage: Accuracy active energy: Interfaces: Measuring range: Dimensions: Voltage (Volt) Current (Ampere) Cos phi Effective power (kW) Apparent power (kVA) Reactive power (kVar) Active energy (kWh) Power frequency (Hz) All parameters are trans- ferred digitally to DS 500/ DS 400. ± 0.5% from 1 to 6 A ± 0.5% from 50 V to 277 V IEC 62053-21 Class 1 RS 485 (Modbus proto- col) Voltage measurement max. 600 VAC 96 x 96 x 78.5 mm (W x H x D) Operating tem- perature: -10…+55 °C
Chart recorder CS PM Flex - Current/effective power meter with Rogowski Coils Digital data transfer to the DS 500 via RS 485 - Modbus or CS Net- work via Ethernet (Modbus TCP) Current transformers ● ● ● ● Voltage measurement Compressor L1 L2 L3 N Rogowski Coil: The split coil bobbin allows subsequent, quick and easy installation 80 mm Accuracy range: C: Conductor in centred position DESCRIPTION CS PM Flex Current/effective power meters for top-hat rail mounting, with RS485 and Ethernet interface ORDER NO. 0554 5358 Rogowski Coil (Ø 80 mm) connectable to CS PM Flex incl. 3 m connection cable with open ends 0554 5359 Measures voltage, current and calculates: Effective power Apparent power Reactive power Active energy cos phi [kW] [kVA] [kVar] [kWh] TECNICAL DATA CS PM Flex Parameters: Voltage (Volt) Current (Ampere) Cos phi Effective power (kW) Apparent power (kVA) Reactive power (kVar) Active energy (kWh) Power frequency (Hz) All parameters are trans- ferred digitally to DS 500/ CS Network. Measuring range: Voltage measurement: max. 600 VAC, 45-65 Hz Current measurement: 10 - 3000 A @ 50 Hz 10 - 2500 A @ 60 Hz Accuracy Current measurement / active energy: Accuracy voltage measurement: ± 0,5% ± 0,2 % Interfaces: Dimensions: RS 485 and Ethernet 90 x 107 x 32 mm (B x H x T) Operating temperature: -25…+55 °C www.cs-instruments.com 23
Chart recorder DS 500 mobile - Intelligent mobile chart recorder The intelligent chart recorder of the future - energy analysis according to DIN EN 50001 Energy analysis - consumption measurement - leakage calculation at compressed air systems Advantages at a glance: • Easy operation via 7" colour screen with touch panel Versatile: • Up to 12 sensors / meters can be connected, including third-party sensors / counters incl. power supply Reliable: • Reliably stores all measured values on a memory card. Easy reading out via USB stick possible Intelligent energy analysis: - Costs in € per generated m³ air - kWh/m³ generated air - Consumption of single lines including summation Easy & intuitive in its operation Saves time & costs on installation 24 www.cs-instruments.com
Chart recorder Technical data of DS 500 mobile TECHNICAL DATA DS 500 MOBILE Case dimensions 384 x 264 x 164 mm Weight: Material: Sensor inputs: Voltage supply for sensor: Interfaces: Memory card: Power supply: Colour screen: 4.5 kg Diecast, front foil polyester, ABS 4/8/12 sensor inputs for analogueue and digital sen- sors; freely allocatable. See options Digital CS sensors for dew point and flow with SDI interface FA/VA series, digital third-party sensors RS485 / Modbus RTU. Analogue CS Sensors for pressure, temperature, clamp-on ammeters preconfigured. Analogue third-party sensors 0/4...20 mA, 0...1/10/30 V, pulse, Pt 100 / Pt 1000, KTY, counter 24 VDC, max. 130 mA per sensor, integrated mains unit, max. 24 VDC, 25 W. For version 8/12 sensor inputs 2 integrated mains units, each max. 24 VDC, 25 W USB stick, Ethernet / RS 485 Modbus RTU / TCP, SDI other bus systems on request, webserver optionally, GSM module Memory size 16 GB Micro SD memory card 100…240 VAC, 50-60 Hz 7" touch panel TFT transmissive, graphics, curves, statistics Accuracy: Please see sensor specifications Operating tempera- ture: 0…50 °C Storage temperature: -20…70 °C INPUT SIGNALS Current signal inter- nal or external power supply Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance RTD Pt 100 Measuring range Resolution Accuracy RTD Pt 1000 Measuring range Resolution Accuracy Pulse Measuring range (0…20 mA/4…20 mA) 0…20 mA 0.0001 mA ± 0.03 mA ± 0.05 % 50 Ω (0…1 V) 0…1 V 0.05 mV ± 0.2 mV ± 0.05 % 100 kΩ (0...10 V / 30 V) 0…10 V 0.5 mV ± 2 mV ± 0.05 % 1 MΩ -200…850 °C 0.1 °C ± 0.2 °C (-100…400 °C) ± 0.3 °C (further range) -200…850 °C 0.1 °C ± 0.2° (-100…400 °C) Min pulse length 100 µs frequency 0...1 kHz max. 30 VDC DESCRIPTION ORDER NO. Intelligent chart recorder DS 500 mobile, 4 sensor inputs 0500 5012 Intelligent chart recorder DS 500 mobile, 8 sensor inputs 0500 5013 Intelligent chart recorder DS 500 mobile, 12 sensor inputs 0500 5014 Option: “Integrated webserver” Option: “Mathematics calculation function” for 4 freely selectable channels, (virtual channels): addition, subtraction, division, multiplication Option: “Totaliser function for analogue signals” CS Basic - data evaluation in graphic and table form - read- out of the measured data via USB or Ethernet. License for 2 working places Z500 5003 Z500 5008 Z500 5009 0554 8040 CS Soft Energy Analyzer for energy and leakage analysis of compressed air stations 0554 7050 Connection cable for pressure, temperature and third-party sensors to mobile devices, ODU/open ends, 5 m Connection cable for pressure, temperature and third-party sensors to mobile devices, ODU/open ends, 10 m Connection cable for VA / FA sensors to mobile devices, ODU/M12, 5 m 0553 0501 0553 0502 0553 1503 Extension cable for mobile devices, ODU/open ends, 10 m 0553 0504 Case for all sensors (dimensions: 500 x 360 x 120 x mm) 0554 6006 Further sensors can be found on pages 38 to 41 www.cs-instruments.com 25
Chart recorder DS 500 mobile - Intelligent mobile chart recorder The intelligent chart recorder of the future - energy analysis according to DIN EN 50001 If we talk about operating costs in compressed air systems, we are actually talking about the energy costs, because the electricity costs make up about 70-80% of the total cost of a compressed air system. Depending on the size of the system, this means considerable operating costs. Even in smaller systems, this may quickly add up to €10,000 to 20,000 per year. This is an amount which can be considerably reduced - even in the case of well operated and maintained plants. Does this also apply to your compressed air system? Which are your actual costs per generated m³ air? Which energy is gained due to the waste heat recovery? What is the total performance balance of your plant? How high are the differential pressures of single filters, how high is the humidity (pressure dew point), how much compressed air is used? By means of the new intelligent chart recorder DS 500 mobile and the suitable sensors and meters all these questions can be answered easily. For example by means of a long-term measurement over 7 days, data recording and evaluation on the PC. 12 sensor inputs Including voltage supply for all sensors Touch screen USB stick Ethernet connection 26 www.cs-instruments.com
Chart recorder Sensors for DS 500/DS 400 mobile Flow meters for compressed Dew point sensors Pressure sensors Temperature sensors air and gases • Installation and removal under pressure via standard 1/2" ball valve • A safety ring prevents the uncontrolled ejection in case of installation/removal under pressure • Usable for different gases: Compressed air, nitrogen, argon, CO2, oxygen • Extremely stable in the long • term • Quick adaption time • Large measuring range (-80° to +20 °Ctd) • For all dryers: (Adsorption dryers, membrane dryers and refrigeration dryers) • Easy installation under pressure via the standard measuring chamber with quick coupling large selection of pressure sensors with different measur- ing ranges for each measuring purpose • Quick installation under pres- sure by quick coupling • Pressure sensor 0-10/16/40/100/250/400 over- pressure • Pressure probe -1 to +15 bar (underpressure/overpressure) • Differential pressure 0...1.6 bar • Absolute pressure 0 - 1.6 bar (abs) • Large selection of temperature sensors e.g. for measurement of the ambient temperature or gas temperature • Pt100 (2-wire or 3-wire) • Pt1000 (2-wire or 3-wire) • Temperature sensors with measuring transducer (4-20 mA output) • Monitoring of compressed air quality according to ISO 8573 • Residual oil, particles, residual moisture • Particle counter PC 400 in a • For the analysis of compressors service case • up to 0.1 μm or • up to 0.3 μm (load and idle times, energy consumption, on/off cycles) the current consumption of up to 12 compressors is recorded by clamp-on ammeter • Measuring range of the clamp- on ammeters: 0 - 400 A 0 - 1000 A • CS PM 600 mobile current/ effective power meter with external current transformers for large machines and systems • External current transformers for encompassing the phases (100 A or 600 A) • External magnetic measuring tip for measuring the voltage • Measures KW, kWh, cos phi, kVar, kVA • Data transmission DS 500 mobile via Modbus Compressed air quality measurement Compressed air quality measurement Clamp-on ammeters Current/effective power meters By means of the mobile chart recorder DS 500 mobile, all measuring data of a compressor station can be recorded, indicated and eval- uated. At 12 freely assignable sensor inputs, all our sensors can be connected as well as any optional third-party sensors and meters with the following signal outputs: 4-20 mA, 0-20 mA I 0-1 V / 0-10 V / 0-30 V I Pt 100 (2- or 3-wire), Pt 1000 (2- or 3-wire), KTY I pulse outputs (e.g. of gas meters) I Modbus protocol www.cs-instruments.com 27
Chart recorder DS 500 PM mobile – Efficiency measurement for compressors All-in-one measurement: electrical energy, pressure, dew point, temperature and consumption Besides common measurements such as compressed air consumption or humidity, even more complex measurement tasks can be tackled with this all-round mobile device. With the DS 500 PM mobile, conducting an energy analysis according to DIN ISO 50001 is child’s play. Its clear, simple operating method makes it possible, for example, to carry out an analysis of compressed air costs by simultaneously measuring energy consumption (kW/kWh) and compressor output (m³/m³/h). And the data logger with its integrated effective power meter is perfect for auditors or service technicians. Power consumption Current rating Voltage Effective power Active energy Apparent power Reactive power Cos phi [A] [V] [kW] [kWh] [kVA] [kVar] Special features: • Magnetic voltage measuring tips for picking off the voltage during operation. • Hinged current transformers encompass the conductors of phases L1, L2, L3 or Rogowski Coil Can also be used during opera- tion. For universal use: • Up to 11 devices can be connected, including third-party sensors incl. power supply Reliable: • Reliably stores all measured values on a memory card. Easy readout possible via USB stick Energy analysis according to DIN ISO 50001: - Costs in EUR per m³ air generated - Specific output in kWh/m³ - Consumption of single lines including summation 28 www.cs-instruments.com
Chart recorder Flow meters for compressed air and gases • Can be installed and re- moved under pressure via standard 1/2" ball valve • A safety ring prevents uncontrollable ejection during installation/removal under pressure • Can be used with different gases: compressed air, nitrogen, argon, CO2, oxygen Dew point sensors Pressure sensors Temperature sensors Compressed air quality • Extreme long-term stability • Short adaption time • Wide measuring range (-80° to +20° Ctd) • For all dryers: (adsorp- tion dryers, membrane dryers and refrigera- tion dryers) • Easy to install under pressure using the standard measuring chamber with quick coupling • Large selection of pres- sure sensors with different measuring ranges for each measuring purpose • Quick to install under pressure by quick coupling • Pressure sensor 0-10/16/40/100/250/400 overpressure • Pressure probe -1 to +15 bar (underpres- sure/overpressure) • Differential pressure 0...1.6 bar • Absolute pressure 0 - 1.6 bar (abs) • Large selection of tem- perature sensors e.g. for measurement of the ambient temperature or gas temperature • Pt 100 (2-wire or 3-wire) • Pt 1000 (2-wire or 3-wire) • Temperature sensors with measuring trans- ducer (4-20 mA output) • Monitoring of com- pressed air quality according to ISO 8573 • Residual oil, particles, residual moisture • Particle counter PC 400 in service case up to 0.1 μm or up to 0.3 μm Compressed air consumption Pressure dew point Pressure Temperature Residual oil/particles Compressed air generated Compressed air flow [m³] Pressure dew point Pressure Temperature Residual oil content Particle content [° Ctd] [bar] [° C/°F] [mg/m³] [Cts/m³] Mobile electricity/effective power meter CS PM 600 With one or more additional electricity/effective power meters, it is possible to carry out efficiency measurements of several compressors simultaneously. www.cs-instruments.com 29
Chart recorder Analysis of specific power: By measuring power consumption and delivery volume simultaneously, it is possible to calculate the specific power of the compressor. The specific power is calculated using the ratio of the required energy consumption in kWh to the volume of air in m3 output during the same period. Specific power = kWh m³ The specific performance indicator of the compressor supplies information about the compressor’s characteristics. The ‘traffic light’ graphic below can be used as an aid to assessment: 6 7.2 8.4 9.6 10.8 12 13.2 14.4 kW m³/min kWh m³ 0.1 0.12 0.14 0.16 0.18 0.2 0.22 0.24 A typical specific power requirement for an oil-injected compressor might look something like this: Delivery volume: 43.7 Nm³/min (according to ISO 1217 based on 20° C + 1 bar) Total power consumption: 272.7 kW Specific power requirement = 272.7 kW/43.7 m3/min = 6.24 kW/m3/min = 0.104 kWh/m3 DS 500 PM MOBILE TECHNICAL DATA Case dimensions: 360 x 270 x 150 mm Weight: Material: Sensor inputs: 4.5 kg Diecast, front foil polyester, ABS 3/7/11 sensor inputs for analogue and digital sensors; freely allocatable. See options Digital CS sensors for dew point and consumption with FA/VA series SDI interface, RS 485/Modbus RTU digital third-party sensors. Analogue CS Sensors for pressure, temperature, clamp-on ammeters preconfigured. Analogue third-party sensors 0/4...20 mA, 0...1/10/30 V, pulse, Pt 100/Pt 1000, KTY Voltage supply for sensors: 24 VDC, max. 130 mA per sensor, integrated mains unit, max. 24 VDC, 25 W. For 8/12 sensor input version: 2 integrated mains units, each max. 24 VDC, 25 W Interfaces: Memory card: Power supply: Colour display: Accuracy: USB stick, Ethernet/RS 485 Modbus RTU/TCP, SDI (other bus systems on request), webserver optional Micro SD memory card, memory size 16 GB 100…240 VAC, 50-60 Hz TFT transmissive 7" touch panel, graphics, curves, statistics Please see sensor specifications Operating temperature: 0…50° C Storage temperature: -20…70° C 30 www.cs-instruments.com
Chart recorder TECHNICAL DATA CURRENT/ACTIVE POWER METER Parameters: Measuring range: Sensor connections: Current transformer size / Rogowski Coil: Voltage (Volt) Current (Ampere) Cos phi Effective power (kW) Apparent power (kVA) Reactive power (kVar) Active energy (kWh) Power frequency (Hz) Voltage measurement: B1 - B3: max. 400 V B4: max: 600 V, 45-65 Hz 3x current transformers or Rogowski coils (L1, L2, L3), 4x voltage measurements (L1, L2, L3, N) 100 A / 1 A (max. 24 mm conductor), 600 A / 1 A (max. 36 mm conductor) 1000 A / 1 A (max. 43 x 42 mm conductor) 3000 A (Ø 80 mm) Example order code for DS 500 PM mobile: 0500 5340_A1_B1_C1_D1_E1 Number of additional sensor inputs A1 A2 A3 3 inputs 7 inputs 11 inputs Current transformers – set consisting of 3 transformers (rec- ommendation refers to 400 volt) B1 100 A/1 A – up to 55 kW B2 B3 B4 600 A/1 A – up to 340 kW 1000 A/1 A – up to 600 kW 3000 A @ 50 Hz / 2500 A @ 60 Hz Mathematics calculation function (4 virtual channels) C1 without mathematics calculation functions C2 with mathematics calculation functions Totaliser function for analogue signals D1 D2 without totaliser function for analogue signals with totaliser function for analogue signals Webserver E1 E2 without web server web server integrated DESCRIPTION DS 500 PM mobile chart recorder with integrated effective power meter for the analysis of compressors and other consumers ORDER NO. 0500 5340 + Order code A_...E_ CS Basic – data evaluation in graphic and table form. Readout of measured data via USB or Ethernet. Licensed for 2 work sites CS Soft Energy Analyzer for energy and leakage analysis of compressed air stations 0554 8040 0554 7050 Connection cable for pressure, temperature and third-party sensors to mobile devices, ODU/open ends, 5 m 0553 0501 Connection cable for pressure, temperature and third-party sensors to mobile devices, ODU/open ends, 10 m 0553 0502 Connection cable for VA/FA sensors to mobile devices, ODU/M12, 5 m Extension cable for mobile devices, ODU/ODU, 10 m Case for all sensors (dimensions: 500 x 360 x 120 x mm) 0553 1503 0553 0504 0554 6006 www.cs-instruments.com 31
Chart recorder DS 400 mobile - Affordable mobile chart recorder Energy analysis - consumption measurement - leakage calculation at compressed air sys- tems Advantages at a glance: • Easy operation via 3.5" colour screen with touch panel • Internally rechargeable Li-Ion battery - about 8 hours continuous operation Versatile: • Up to 4 sensors / meters can be connected, including third-party sensors / counters incl. power supply Reliable: • Reliably stores all measured values on a memory card. Easy reading out via USB stick possible Intelligent energy analysis: - Costs in € per generated m³ air - kWh/m³ generated air - Consumption of single lines including summation Up to 4 sensors can be connected including power supply for all sensors Easy & intuitive in its operation Saves time & costs on installation 32 www.cs-instruments.com
Chart recorder Sensors for DS 500 / DS 400 mobile Digital Digital Digital / Analogue Analogue Flow meters for compressed Dew point sensors Pressure sensors Temperature sensors • Extremely stable in the long • Large selection of pressure air and gases • Installation and removal under pressure via standard 1/2" ball valve • A safety ring avoids the uncontrolled ejection in case of installation/removal under pressure • Usable for different gases: Compressed air, nitrogen, argon, CO2, oxygen term • Quick adaption time • Large measuring range (-80° to +20 °Ctd) • For all dryers: (Adsorption dryers, membrane dryers and refrigeration dryers) • Easy installation under pressure via the standard measuring chamber with quick coupling sensors with different measur- ing ranges for each measuring purpose • Large selection of temperature sensors e.g. for measurement of the ambient temperature or gas temperature • Quick installation under pres- • Pt 100 (2- or 3-wire) • Pt 1000 (2- or 3-wire) • Temperature sensors with measuring transducer (4-20 mA output) sure by quick coupling • Pressure probe 0-10/16/40/100/250/400 over- pressure • Pressure probe -1 to +15 bar (underpressure/overpressure) • Differential pressure 0...1.6 bar • Absolute pressure 0 - 1.6 bar (abs) • Monitoring of compressed air quality according to ISO 8573 • Residual oil, particles, residual moisture • Particle counter PC 400 in a • For the analysis of compressors service case • up to 0.1 μm or • up to 0.3 μm (load and idle times, energy consumption, on/off cycles) the current consumption of up to 12 compressors is recorded by clamp-on ammeter • Measuring range of the clamp- on ammeters: 0 - 400 A 0 - 1000 A • CS PM 600 mobile current/ effective power meter with external current transformers for large machines and plants • External current transformers for encompassing the phases (100 A or 600 A) • External magnetic measuring tip for measuring the voltage • Measures KW, kWh, cos phi, kVar, kVA • Data transmission DS 400 mobile via Modbus Compressed air quality mea- surement Compressed air quality mea- surement Clamp-on ammeters Current/effective power meters Analogue Digital Analogue Digital By means of the chart recorder DS 400 mobile, all measured data of a compressor station can be recorded, indicated and evaluated. All sensors of our product range can be connected to the digital sensor inputs, e.g.: flow meters, dew point sensors, current/effective power meters and third-party sensors with Modbus (RS 485). At analogue sensor inputs third party sensors and meters with the following signal output could be connected: 4-20 mA, 0-20 mA | 0-1 V / 0-10 V / 0-30 V | Pt 100 (2- or 3-wire), Pt 1000 (2- or 3-wire), pulse outputs (e.g. of gas meters), Modbus protocol www.cs-instruments.com 33
Chart recorder Configuration of flow sensor In the menu of the DS 500 mobile / DS 400 mobile, the flow meter VA 500 can be set to the respective pipe inside diameter. Furthermore, the unit, the gas type and the reference condition can be set. The meter reading can be set to “zero” if necessary. Graphic view In the graphic view all measured values are indicated as curves. It is possible to browse back on the time axis by a slide of the finger (without data logger maximum 24 h, with data logger back to the start of the measurement). Data logger With the option “integrated data logger”, the measured values are stored in the DS 500/DS 400. The time interval can be freely set. Furthermore there is the possibility to fix the starting time and the end time of the data recording. Read-out of the measured data via USB interface or via the optional Ethernet interface. Selection of the language Many languages are already stored in every DS 500 mobile/ DS 400 mobile. The desired language can be selected via the selection button. All relevant parameters at a glance In addition to the flow rate in m³/h, the DS 500 mobile/DS 400 mobile also displays other parameters such as total consump- tion in m³ and speed in m/s. 34 www.cs-instruments.com
Chart recorder Technical data of DS 400 mobile TECHNICAL DATA DS 400 MOBILE Dimensions: 270 x 225 x 156 mm (W x H x D) Weight: Inputs: Interface: Power supply: 2.2 kg 2 x 2 sensor inputs for digital or analogueue sensor signals USB (standard), Ethernet (optional) Internal rechargeable Li-Ion batteries, approx 8 h continuos opera- tion, 4 h charging time Options: Integrated data logger: 2 additional sensor inputs: 100 million measured values start/stop time, measuring rate freely adjustable For connection of pressure sensors, temperature sensors, clamp- on ammeters, third-party sensors with 4...20 mA, 0 to 10 V, Pt 100, Pt 1000 DESCRIPTION ORDER NO. Sensor input 1 and 2 Sensor input 3 and 4 INPUT SIGNALS Current signals internal or external power supply Measuring range Resolution Accuracy Input resistance Voltage signal: Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance RTD Pt 100 Measuring range Resolution Accuracy RTD Pt 1000 Measuring range Resolution Accuracy Pulse Measuring range (0…20 mA/4…20 mA) 0…20 mA 0.0001 mA ± 0.03 mA ± 0.05 % 50 Ω (0…1 V) 0…1 V 0.05 mV ± 0.2 mV ± 0.05 % 100 kΩ (0...10 V / 30 V) 0…10 V 0.5 mV ± 2 mV ± 0.05 % 1 MΩ -200…850 °C 0.1 °C ± 0.2 °C (-100… 400 °C) ± 0.3 °C (further range) -200…850 °C 0.1 °C ± 0.2° (-100…400 °C) Min pulse length 500 µs frequency 0...1 kHz max. 30 VDC DS 400 mobile - chart re- corder with graphic display, touch screen and integrated data logger Digital (Z500 4003) -------- 0500 4012 D Digital (Z500 4003) Digital (Z500 4003) 0500 4012 DD Digital (Z500 4003) Analogue (Z500 4001) 0500 4012 DA Digital Digital Digital Digital m³/h, m³ °Ctd A, kW/h Analogue (Z500 4001) -------- 0500 4012 A Analogue (Z500 4001) Analogue (Z500 4001) 0500 4012 AA Options: Option: Integrated Ethernet and RS 485 interface Option: Integrated webserver Option: “Mathematics calculation function” for 4 freely selectable channels, (virtual channels): addition, subtraction, division, multiplication Option: “Totaliser function for analogue signals” Z500 4004 Z500 4005 Z500 4007 Z500 4006 MOD- BUS Flow sensor Dew point sensors Current/ effective power meter Third-par- ty sen- sors with RS 485 Further accessories: CS Basic – data evaluation graphically and in tabular form - reading of the measured data via USB or Ethernet, license for 2 workstations 0554 8040 Digital Analogue Analogue Analogue Analogue CS Soft Energy Analyzer for energy and leakage analysis of compressed air stations Connection cable for pressure, temperature and third-party sensors to mobile devices, ODU/open ends, 5 m Connection cable for pressure, temperature and third-party sensors to mobile devices, ODU/open ends, 10 m Connection cable for VA / FA sensors to mobile devices, ODU/M12, 5 m Extension cable for mobile devices ODU/ODU, 10 m Connection cable for mobile current / effective power meter to mobile devices, length 5 m Case for all sensors (dimensions: 500 x 360 x 120 x mm) Matching sensors can be found on pages 38 to 41 0554 7050 bar A °C °C 0553 0501 0553 0502 0553 1503 0553 0504 0553 0506 0554 6006 4…20 mA 0…20 mA 0…10 V Pulse Pt 100 Pt 1000 Pressure sensor Clamp-on ammeter Tem- perature sensor Third par- ty sensor analogue output www.cs-instruments.com 35
Chart recorder PI 500 - Hand-held measuring device for the industry The new PI 500 is an all-purpose hand-held measuring device for many applications in the industry, like e. g.: • • • Flow measurement Pressure/vacuum measurement Temperature measurement • Moisture/dew point measurement The graphic indication of colored measurement curves is inimitably. Up to 100 million measured values can be stored with date and name of measuring site. The measured values can be transferred to the computer by means of a USB stick. The data can be conveniently evaluated with the CS Basic software. Measured data and service reports can be issued easily and quickly. The following probes can optionally be connected to the freely configurable sensor input of PI 500: • • • Pressure sensors (high and low pressure) Flow probes, VA 500/VA 520 Temperature sensors Pt 100, Pt 1000/4…20 mA • Dew point sensors FA 510 • Effective power meters • Optional third-party sensors with the following signals: 0...1/10 V, 0/4...20 mA, Pt 100, Pt 1000, pulse, Modbus Special features: • Universal sensor input for many common sensor signals • Internal rechargeable Li-Ion batteries (approx. 12 h continuous operation) • 3.5" graphic display / easy operation via touch screen • Integrated data logger for storage of the measured values • USB interface for reading out via USB stick • International: International: Up to 8 languages selectable Measurement curves are displayed graphically, so the operator sees at a glance the behaviour of the dryer from the start of the measurement. All physical parameters of the humid- ity measurement are calculated auto- matically. The PI 500 also displays the measured values of the external sensor. Up to 100 million measured values can be stored. Each measurement can be stored with a comment, e.g. measuring site name. The time inter- val can be freely set. 36 www.cs-instruments.com
Chart recorder PI 500 - Hand-held measuring instrument with large sensor selection Pressure sensor Dew point sensor FA 510 Clamp-on ammeter Third-party sensors 0-1/10 V (0) 4...20 mA Pulse Modbus/RS 485 Flow sensor VA 500 Flow meter VA 520 Screw-in temperature probe Pt 100 Current/effective power meters DESCRIPTION PI 500 portable measuring instrument with integrated data logger Option: “Mathematics calculation function” for 4 freely selectable channels, (virtual channels): addition, subtraction, division, multiplication Option: „Totaliser function for analogue signals“ CS Basic – data evaluation graphically and in tabular form - reading of the measured data via USB or Ethernet, license for 2 workstations Transport case Further sensors can be found on pages 38 to 41 ORDER NO. 0560 0511 Z500 5107 Z500 5106 0554 8040 0554 6510 3.5" touch panel TFT transmissive, graphics, curves, statistics USB interface Output voltage: 24 VDC ± 10% Output current: 120 mA in continuous operation TECHNICAL DATA PI 500 Display: Interfaces: Power supply for sensors:: Power supply: Internal rechargeable Li-Ion batteries, charging time approx. 4 h, PI 500 continuous operation> 4h depending on power consumption for ext. sensor Power adapter: 100 - 240 VAC / 50 - 60 Hz, 12 VDC - 1A, safety class 2 only for use in dry rooms Dimensions: 82 x 96 x 245 mm Housing material: PC/ABS Weight: 450 g Operating tempera- ture: 0…50 °C ambient temperature Storage temperature: -20 to +70°C EMC: DIN EN 61326 Sensor input: For connection of pressure and temperature sensors, clamp-on ammeters, third-party sensors with 4 ... 20 mA, 0-10 V, Pt 100, Pt 1000, Modbus Memory Size: 16 GB memory card standard www.cs-instruments.com 37 INPUT SIGNALS Current signals internal or external power supply Measuring range Resolution Accuracy Input resistance Voltage signal: Measuring range Resolution Accuracy Input resistance Voltage signal Measuring range Resolution Accuracy Input resistance RTD Pt 100 Measuring range Resolution Accuracy RTD Pt 1000 Measuring range Resolution Accuracy Pulse Measuring range (0…20 mA/4…20 mA) 0…20 mA 0.0001 mA ± 0.03 mA ± 0.05 % 50 Ω (0…1 V) 0…1 V 0.05 mV ± 0.2 mV ± 0.05 % 100 kΩ (0...10 V / 30 V) 0…10 V 0.5 mV ± 2 mV ± 0.05 % 1 MΩ -200…850 °C 0.1 °C ± 0.2 °C (-100…400 °C) ± 0.3 °C (further range) -200…850 °C 0.1 °C ± 0.2° (-100…400 °C) Min pulse length 500 µs frequency 0...1 kHz max. 30 VDC
Chart recorder Suitable sensors for DS 500 mobile, DS 400 mobile, PI 500, DP 510, LD 510 Flow meters for installation and removal under pressure (insertion type) FLOW METERS INSERTION-VERSION VA 500 flow meter, max. version (185 m/s), probe length 220 mm, incl. 5 m connection cable to mobile devices VA 500 flow meter, high-speed version (224 m/s), probe length 220 mm, incl. 5 m connection cable to mobile devices VA 550 Flow meter, measuring head in robust aluminium die casting housing ORDER NO. 0695 1124 0695 1125 0695 0550 + order code A_…M…_ VA 500 VA 550 Inline flow meter FLOW METERS INLINE VERSION Flow meter VA 520 with integrated measuring section, (R 1/4" DN 8) Flow meter VA 520 with integrated measuring section, (R 1/2" DN 15) Flow meter VA 520 with integrated measuring section, (R 3/4" DN 20) Flow meter VA 520 with integrated measuring section, (R 1" DN 25) ORDER NO. 0695 0520 0695 0521 0695 0522 0695 0523 Flow meter VA 520 with integrated measuring section, (R 1 1/4" DN 32) 0695 0526 Flow meter VA 520 with integrated measuring section, (R 1 1/2" DN 40) 0695 0524 VA 520 Flow meter VA 520 with integrated measuring section, (R 2" DN 50) Inline flow meter VA 570 with integrated 1/2″measuring section Inline Flow meter VA 570 with integrated 3/4˝ measuring section Inline Flow meter VA 570 with integrated 1˝ measuring section Inline Flow meter VA 570 with integrated 1 1/4˝ measuring section Inline flow meter VA 570 with integrated 1 1/2˝ measuring section Inline Flow meter VA 570 with integrated 2˝ measuring section VA 570 DEW POINT SENSORS FA 510 dew point sensor, -80...+20 °Ctd incl. measuring chamber mobile and 5 m connection cable to mobile devices 0695 0525 0695 0570 + order code A_...K_ 0695 0571 0695 0572 0695 0573 0695 0574 0695 0575 ORDER NO. 0699 1510 FA 510 FA 510 dew point sensor, -20...+50 °Ctd incl. measuring chamber mobile and 5 m connection cable to mobile devices 0699 1512 CONNECTION CABLE FOR VA 500/520 AND FA 510 SENSORS ORDER NO. Connection cable for VA / FA sensors to mobile devices, ODU/M12, 5 m Extension cable for mobile instruments, ODU / ODU, 10 m 0553 1503 0553 0504 ODU/M12 Extension cable CALIBRATION CERTIFICATES FOR FLOW METERS AND DEW POINT SENSORS 5 point precision calibration for flow sensors incl. ISO certificate Precision calibration at -40 °Ctd with ISO certificate ORDER NO. 3200 0001 0699 3396 38 www.cs-instruments.com
Chart recorder Suitable sensors for DS 500 mobile, DS 400 mobile, PI 500, DP 510, LD 510 PRESSURE PROBE WITH 4...20 mA ANALOGUE OUTPUT ± 1% ± 0,5% ACCURACY ACCURACY Standard pressure probe CS 16, 0...16 bar 0694 1886 0694 3555 Standard pressure probe CS 40, 0…40 bar 0694 0356 0694 3930 Standard pressure probe CS 1.6, 0...1.6 bar abs. 0694 3550 Standard pressure probe CS 10, 0…10 bar 0694 3556 0694 3554 Standard pressure probe CS 100, 0…100 bar Standard pressure probe CS 250, 0…250 bar Standard pressure probe CS 400, 0…400 bar Precision pressure probe CS -1...+15 bar, ± 0.5 % accuracy of. f.s. Differential pressure probe 1.6 bar diff. Calibration certificate pressure, 5 calibration points for the whole measuring range 3200 0004 0694 3557 0694 3558 0694 3559 0694 3553 0694 3561 DIGITAL PRESSURE SENSORS ± 1% ± 0,5% ACCURACY ACCURACY Digital pressure probe DPS 16, 0…16 bar RS 485, G1/2" 0694 2886 0694 4555 Digital pressure probe DPS 16, 0…16 bar RS 485, NPT 1/2” 0694 3886 0694 5555 TEMPERATURE SENSORS Bendable temperature sensor PT 100 (2-wire) class B, length: 300 mm, d=3 mm, -70…+550 °C, connection cable 2 m PFA with ODU plug (8-pin) to mobile devices ORDER NO. 0604 0200 Screw-in temperature sensor PT 100 class A, length 300 mm, d = 6 mm, with measuring transducer 4...20 mA = -50 °C...+ 550 °C (2-wire) 0604 0201 Cross-band surface probe, 0 °C…+180 °C thermocouple type K with measur- ing transducer 4…20 mA output, 2 m cable PVC with ODU plug (8-pole) to mobile devices Cable temperature sensor PT 100 class A (4-wire), length: 300 mm, d = 6 mm, -70 ... +260 ° C, 5 m connection cable PFA with open ends Cable temperature sensor PT 100 class A (4-wire), length: 100 mm, d = 6 mm, -70...+260 °C, 5 m connection cable PFA with open ends Cable temperature sensor PT 100 class A (4-wire), length: 200 mm, d = 6 mm, -70...+260 °C, 5 m connection cable PFA with open ends Magnetic surface temperature sensor, holding magnet 39x26x25 mm, PT 100 class B (2-wire), -30...+180 °C, 5 m connection cable PFA with open ends Compression fitting: 6 mm; G 1/2" PTFE clamping ring pressure-tight up to 10 bar. Material: stainless steel, application area: max. + 260 °C Compression fitting; 6 mm; G 1/2" stainless steel clamping ring. Pressure-tight up to 16 bar, material: stainless steel, application area: max. + 260 °C Calibration certificate temperature, 2 calibration points 0604 0202 0604 0205 0604 0206 0604 0207 0604 0208 0554 0200 0554 0201 0520 0180 0604 0201 0604 0208 0604 0205 0554 0200 CONNECTION CABLES FOR PRESSURE SENSORS / TEMPERATURE SENSORS ORDER NO. Connection cable/ODU Connection cable for pressure, temperature or third-party sensors on mobile devices, ODU/open ends, 5 m 0553 0501 Connection cable for pressure, temperature or third-party sensors on mobile devices, ODU/open ends, 10 m 0553 0502 Extension cable Extension cable for mobile instruments, ODU / ODU, 10 m ODU plug for connection to mobile devices 0553 0504 Z604 0104 ODU connector www.cs-instruments.com 39
Chart recorder Suitable sensors for DS 500 mobile, DS 400 mobile, PI 500, DP 510, LD 510 CLAMP-ON AMMETERS Clamp-on ammeter 0...1000 A TRMS incl. 3 m connection cable Clamp-on ammeter 0...400 A TRMS incl. 3 m connection cable ORDER NO. 0554 0519 0554 0511 Clamp-on ammeter Suitable sensors for DS 500 mobil, DS 400 mobil, PI 500 CURRENT/EFFECTIVE POWER METER CS PM 600 mobile current/effective power meter up to 100 A CS PM 600 mobile current/effective power meter up to 600 A - Mobile current/effective power meter with 3 external current transformers for big machines 0554 5341 ORDER NO. 0554 5342 and systems - External current transformers for encompassing the phases (100 A or 600 A) - External magnetic measuring tip for picking off the voltage – measures kW, kWh, cos, phi, Var, kVA - Data transfer to DS 500 mobile / DS 400 mobile via Modbus - Incl. connection cable for mobile current/effective power meter, 5 m Current transformer 100A/1A consisting of 3 transformers for mobile instruments Current transformer 600A/1A consisting of 3 transformers for mobile instruments Current transformer 1000A/1A consisting of 3 transformers for mobile instruments Z554 0001 Z554 0002 Z554 0003 ANY THIRD-PARTY SENSOR CONNECTABLE Additionally, any third-party sensors with the following signal outputs can be connected: • 4-20 mA • 0-20 mA • 0-1 V/0-10 V/0-30 V • Pt 100 (2- or 3-wire) • Pt 1000 (2- or 3-wire) • Pulse outputs (e. g. of gas meters) • Frequency output • Modbus protocol Third-party sensors 0 - 1/10 V Third-party sensors RS 485 Modbus RTU Third-party sensors Pulse Third-party sensors 0/4…20 mA 40 www.cs-instruments.com
Chart recorder CS PM 600 - Mobile current/effective power meter suitable for: DS 500 mobile / DS 400 mobile / PI 500 Measures voltage, current and calculates: Effective power Apparent power Reactive power Active energy cos phi [kW] [kVA] [kVar] [kWh] All measured data are transferred digitally (Modbus) to DS 500 mobile/ DS 400 mobile and can be recorded there. Current transformer can be opened Magnetic voltage measuring tips elec- trically isolated Special features: • Magnetic voltage measuring tips for pick- ing off the voltage during operation • Hinged current transformers encompass the conductors of the phases L1, L2, L3. This can also be done during operation DESCRIPTION CS PM 600 mobile current/effective power meter 100 A CS PM 600 mobile current/effective power meter 600 A • Mobile current/effective power meter with 3 external current transformers for ORDER NO. 0554 5341 0554 5342 big machines and systems External current transformers for encompassing the phases (100 A or 600 A) External magnetic measuring tip for measuring the voltage • • • Measures kW, kWh, cos, phi, kVar, kVA • • Data transfer via Modbus Incl. connection cable for mobile current/effective power meter to mobile instruments, 5 m Current transformer 100A/1A consisting of 3 transformers for mobile instruments Z554 0001 Current transformer 600A/1A consisting of 3 transformers for mobile instruments Z554 0002 Current transformer 1000A/1A consisting of 3 transformers for mobile instruments Z554 0003 Example: Measurement on the compressor TECHNICAL DATA CS PM 600 Parameters: Accuracy current mea- surement: Accuracy active energy: Sensor connec- tions: Voltage (Volt) Current (Ampere) Cos phi Effective power (kW) Apparent power (kVA) Reactive power (kVar) Active energy (kWh) Power frequency (Hz) All parameters are trans- ferred digitally to DS 500 mobile /DS 400 mobile Threshold values for current deviation. Loss angle ac- cording to IEC 60044-1. Current deviation in % at rated current in 120% 1 100% 1 20% 5% 1.5 3 IEC 62053-21 Class 1 3 x current transformers (L1,L2,L3,N) 4 x voltage measurement (L1,L2,L3) Interfaces: RS 485 (Modbus protocol) Measuring range: Voltage measurement max. 400 Volt (in special version up to 480V) Current measurement max. 100 A or 600 A Size current transformers: 100 A / 1 A (max. 24 mm wire), 600 A / 1 A (max. 36 mm wire) Dimensions case: 270 x 225 x 156 mm (B x H x T) Operating tem- perature: - 10…+40 °C www.cs-instruments.com 41
Chart recorder Energy analysis - consumption measurement - leakage calculation DS 500 mobile - Energy analysis according to DIN EN 50001 If we talk about operating costs in compressed air systems, we are actually talking about the energy costs, because the electricity costs make up about 70-80% of the total cost of a compressed air system. Depending on the size of the system, this means considerable operating costs. Even in smaller systems, this may quickly add up to €10,000 to 20,000 per year. This is an amount which can be consider- ably reduced – even in case of well operated and maintained plants. This will also apply to your compressed air system without a doubt! Which are your actual costs per generated m³ air? Which en- ergy is gained due to the waste heat recovery? What is the total performance balance of your plant? 42 www.cs-instruments.com
What is the differential pressure of individ- ual filters? What is the humidity (pressure dew point)? How much compressed air is consumed? Although compressed air is one of the most expensive forms of energy, there are often enormous energy losses in factories, especially in this area. They are mainly caused by the following factors: • Disuse of the waste heat • Leakages of up to 50% • Missing system compressor control • Compressed air losses Lots of systems are not adapted to the actual demand or they are in need of repair. Leak curing programs could save about 1.7 million tons of carbon dioxide emissions per year. (Source: Fraunhofer Institut, Karlsruhe). So there is a considerable amount of pos- sible energy savings slumbering in the compressed air lines of lots of enterprises. To tap into this, the heat generated during compressed air generation should be used to heat the space or to heat water. Furthermore, it is important to optimise the control of compressed air stations because this will lead to considerable energy sav- ings in any case. Also the restoration of an ailing or no longer suitable compressed air supply will pay off after only a short period of time. Losses due to leakages within the pipe network incur high costs. This table shows the annual energy costs incurred by leaks: Chart recorder Hole diameter mm 1 3 5 10 Air loss at 6 bar (1/s) 12 bar (1/s) 1.8 Energy loss at 6 bar (kWh) 0.3 12 bar (kWh) 1.0 1.2 11.1 30.9 123.8 20.8 58.5 235.2 3.1 8.3 33.0 12.7 33.7 132.0 Cost at 6 bar (€) 144.00 1488.00 3984.00 12 bar (€) 480.00 6096.00 16176.00 15840.00 63360.00 (Source: compressed air efficiency, kW x €0.06 x 8000 working hours per year) In addition to the evaluation of standard sensors such as for example: • • • Flow meters, Pressure dew point, Pressure, • Differential pressure, • Absolute pressure, • Temperature sensors , the connection of all kinds of third-party sensors such as: • • • • • Pt 100 Pt 1000 0/4…20 mA 0-1/10 V pulse • RS 485 Modbus etc. is also possible. One of the main advan- tages of DS 500 mobile is the possibility to connect not only clamp-on ammeters but also external power meters, water meters or heat meters. As such, the current costs can be included very accurately in the anal- ysis and typical figures of a compressed air plant can be determined. Energy resources like electricity, water and gas are usually monitored and therefore the costs are transparent. Water consumption, for example, is pre- cisely measured with consumption meters. Contrary to compressed air, a water leak is visible for all to see straight away and therefore fixed immediately. Leakages in the compressed air network „blow out“ unnoticed, even on weekends and during production stops. The compressors continue to run during this time just to maintain a constant pres- sure in the network. For mature com- pressed air networks, the leak rate can be between 25 and 35 percent. They are the most industrious consumers working 365 days a year. Not considered in these considerations are the costs of “producing clean and dry” com- pressed air. Refrigeration and adsorption dryers dry the air with significant operating costs, which then “blows out” uselessly. With ever-increasing energy costs, these potential savings must be used more and more to stay competitive within the market. Savings potential can only be exploited if the consumption of individual machines or systems is known and made transparent for all. When introducing an energy management system according to DIN EN 16001, all consumers have to recorded in the first step. This gives the user an overview of what is being consumed. This transpar- ency makes it possible to deliberately intervene and save energy. In compressed air systems this means, in the first step, to detect and eliminate leaks. Especially for the complete monitoring and consumption analysis of compressor sta- tions and compressed air lines we devel- oped a portable measuring system, the DS 500 mobile. DS 500 mobile meets with all requirements for analyzing a compressed air system. www.cs-instruments.com 43
Chart recorder DS 500 mobile enables an intelligent energy analysis in a quick and easy way. The data will be indicated immediately in the display. The measured data can be retrieved all over the world via the webserver, GSM module. How is this done in practice? With the additional „real consumption mea- surement“ the leakages and therefore the cost share of the leakages in comparison to the total costs in € can be determined. 2.3) Leakage calculation The leakage calculation is carried out during production-free time (shutdown, weekend, holidays). The flow meter VA 500 measures the actual supplied quantity. The compressor delivers compressed air during this down time, in order to maintain a constant pressure. According to statistics, even if production is carried out day and night, there is at least one short period of time during which all load is switched off. By means of this data, the software defines a calculated leakage rate and calculates the incurred leakage costs in €. Step 3: Evaluation at the PC with graphics and statistics 3.1) Entry of necessary parameters Specific data have to be entered before the analysis is carried out: • Selection of compressor type (load/ idle resp. variable speed drive con- trolled) • As well as entry of the perfor- mance data according to data sheet • Period of measurement • Costs in € for 1 kWh For this purpose just the costs in € per kWh (please consider day and night tariff) have to be entered. By means of a mathematical function typ- ical calculations can be carried out like for example: • Costs in € per generated m³ of com- pressed air • Specific output in kWh/m³ • Consumption of single compressed air lines including summation • Indication of Min-Max values, aver- age value If the minimum values rise continuously over the years this is a clear signal that the leakage rate increases. This can easily be determined by carrying out the measure- ments in regular intervals. Consumption analysis including statis- tics at the touch of a button Besides the compressed air also all other energy costs like current, water, vapor etc. can be recorded in this evaluation. This creates transparency. So all energy and flow meters for com- pressed air, gas, water, vapor and so on can be recorded and evaluated. The cus- tomer gets the costs in €uro. On the big 7" colour display with touch panel, all information is visible at a glance. By means of the evaluation software CS Soft Basic all data can be evaluated online at the PC via a USB stick or Ethernet. Additionally to the consumption analysis as daily/weekly or monthly report an alarm can be sent by e-mail or SMS in case of threshold value exceedance. Step 1: Measurement It is a special advantage that up to 12 com- pressors can be measured with one DS 500 mobile at the same time. Step 2: Analysis 2.1) Compressor analysis (current-/ power measurement) The energy consumption of every single compressor is measured by means of a clamp-on ammeter. The produced com- pressed air quantity is calculated by the software on a basis of the performance data of the compressor which have to be entered. • • • • • The following parameters are cal- culated additionally: Energy consumption in (kWh), Load, Idle, Stop time, • Compressor load in %, • Number of load/unload cycles, spe- cific output in kWh/m³, • Costs in €/m³ 2.2) System analysis (current measure- ment and real consumption measure- ment) The system analysis has the same func- tion like the compressor analysis, how- ever, it additionally offers the possibility to measure the actually produced resp. used quantity of compressed air by means of the flow sensor VA 500. 44 www.cs-instruments.com
Chart recorder 3.2) Graphic evaluation with day view and week view 4) Measures Based on these analysis some measures should be carried out in order to optimize the compressed air system. These mea- sures may differ from system to system, however, normally there are the following possibilities: • Please check whether there are leakages in the compressed air system and localize them. Usu- ally they occur at weld seams and junctions. (50 holes with a diameter smaller than 1 mm may cause incur of € 11,000 per year). • By means of the load/idle analysis and the pressure profile the com- pressor regulation and adjustment should be optimized. Modern com- pressor operation systems help to minimize the idle times. (During idle times, the compressor takes up about 30 % of the full load energy, however, it does not release any air) • Reduce the input temperature (a temperature reduction by about 10 °C can save 3% of the energy). • Optimize the pipe system by avoid- ing unnecessary pressure drops. Everything at a glance: The user gets a day and week view of all stored measured data with his company logo (can be easily integrated) at the touch of a button. By means of the zoom and the cross lines function peak values can be determined. 3.3) Compressed air costs in € At the touch of a button the user gets all important data like e. g.: • Electricity costs • Compressed air costs • Leakage costs in € • Compressor data with load/ idle times Specific output in kWh/m³ • • Costs per m³ in € www.cs-instruments.com 45
Dew point DP 500/510 - Mobile dew point meters with data logger Applications: Special features: • Compressed air: Examination of refrigeration, mem- • Precise dew point measurement down to -80 °Ctd brane, adsorption dryers • Quick response time • Technical gases: Residual moisture measurement in • 3.5" graphic display / easy operation via touch screen gases such as N2, O2 etc. • Plastics industry: Examination of granulate dryers • Integrated data logger for storage of the measured values • USB interface for reading out via USB stick • Calculates all necessary moisture parameters like g/m³, mg/m³, ppm V/V, g/kg, °Ctdatm • 2nd freely assignable sensor input for third-party sensors (only DP 510) • International: up to 8 languages selectable Quick installation by means of mea- suring chamber and quick coupling Ideal for service technicians - every- thing in one case Dry container - for sensor protec- tion and quick adaption time Transfer of data to the PC via USB stick 2nd freely assignable sensor input for third-party sensors (only DP 510) Pressure sensor Clamp-on ammeter Cable temperature sensor Pt 100 Dew point sensor FA 510 Flow probe VA 500 Flow meter VA 520 Screw-in temperature probe Third-party sensors Pt 100 0-1/10 V (0) 4...20 mA Pulse Modbus/RS 485 The whole range of suitable sensors can be found on pages 38 to 41 Current/effective power meters 46 46 www.cs-instruments.com
Everything at a glance Dew point measurement curves are displayed graphically, so the operator sees at a glance the behavior of the dryer since the start of the measurement. All physical parameters of the humidity measurement are calculated automati- cally. The DP 510 also displays the mea- sured values of the external sensor. Up to 100 million measured values can be stored. Each measurement can be stored with a comment, e.g. measur- ing site name. The time interval can be freely set. DESCRIPTION Set DP 500 in a case - consisting of: ORDER NO. 0600 0500 - Portable dew point meter DP 500 for compressed air and gases 0560 0500 - Mobile measuring chamber up to 16 bar - Diffusion-tight PTFE hose with quick coupling, length 1 m - Power supply for DP 500/DP 510 - Control and calibration set 11.3% RH - Quick-lock coupling - Dry container for CS dew point sensors - Transportation case (small) for DP 500 Set DP 510 in a case - consisting of: 0699 4490 0554 0003 0554 0009 0554 0002 0530 1101 0699 2500 0554 6500 0600 0510 - Mobile dew point meter DP 510 with one additional input for external 0560 0510 sensors - Mobile measuring chamber up to 16 bar - Diffusion-tight PTFE hose with quick coupling, length 1 m - Power supply for DP 500/DP 510 - Control and calibration set 11.3% RH - Quick-lock coupling - Dry container for CS dew point sensors - Transportation case (large) for DP 510 as well as other sensors Furter options, not included in the set: Option: Integrated pressure sensor 0...30 bar (g) Option: „Mathematics calculation function“ for 4 freely selectable chan- nels, (virtual channels): addition,subtraction, division, multiplication Option: „Totaliser function for analogue signals“ CS Basic – data evaluation graphically and in table form - reading of the measured data via USB or Ethernet, licence for 2 workstations Precision calibration at -40 °Ctd or 3 °Ctd with ISO certificate Additional calibration point freely selectable in the range between -80...+20 °Ctd High pressure measuring chamber up to 350 bar Measuring chamber for atmospheric dew point 0699 4490 0554 0003 0554 0009 0554 0002 0530 1101 0699 2500 0554 6510 Z699 0521 Z500 5107 Z500 5106 0554 8040 0699 3396 0700 7710 0699 3590 0699 3690 Photo key← Photo key saves current screen as an image file. No additional software neces- sary. TECHNICAL DATA DP 500/510 Display: Measuring range: 3.5" touch screen -80…+50 °Ctd -20…+70 °C 0…100% RH Accuracy: ± 0.5 °Ctd at -10…+50 °Ctd Typ. ± 2 °Ctd (further range) Moisture parame- ters: g/m³, mg/m³, ppm V/V, g/kg, °Ctdatm, % RH Pressure range: -1…50 bar standard -1…350 bar special version Interface: USB interface Data logger: Power supply: Power supply: 16 GB SD memory card (100 million values) Output voltage: 24 VDC ± 10% Output current: 120 mA in continuous operation Internal rechargeable Li-Ion batteries, approx. 12 h continuous operation, 4 h charging time Stainless steel 1.4404: NPT 1/2” or G 1/2" Measuring chamber for granulate dryers with minimum overpressure 0699 3490 Screw-in thread: Portable dew point meter DP 510 for compressed air and gases (high pressure version up to 350 bar) Portable dew point meter DP 500 for compressed air and gases (high pressure version up to 350 bar) 0560 0512 0560 0501 Ambient tempera- ture: 0…+50 °C EMC: DIN EN 61326-1 www.cs-instruments.com 47 47
Dew point DP 400 mobile - With integrated dew point and pressure measurement For measurement of all humidity parameters under pressure up to 16 bar The DP 400 mobile with integrated, rechargeable battery has been developed especially for field use. In addition to a highly precise dew point sensor, a precise pressure sensor is also installed in the device up to 16 bar. So in addition to the pressure dew point in °Ctd, the temperature in °C and the line pressure in bar, further moisture parameters (% RH, mg/m³, g/m³) as well as pressure-dependent measured values (g/kg, ppm v/v, atm. dew point °C) can also be calculated. SPECIAL FEATURES: • Precise dew point measurement down to -80 °Ctd, ppm V/V, atmospheric dew point • Robust service case for field use • Integrated pressure measurement up to 16 bar • Integrated measuring chamber with integrated dry container protects the dew point sensor during transport and guarantees quick adaption time • Humidity sensor with long-term stability: precise, condensation-resistant, quick adaption time • Optional: 2 further sensor inputs for external sensors • Optional: Integrated data logger 6 mm plug connection for measuring gas/com- pressed air feed Option:Two further sensor inputs for: (flow, pressure, dew point, 4...20 mA, Mod- bus-RTU…) 48 48 www.cs-instruments.com
Easy operation via touchscreen DESCRIPTION DP 400 mobile - Portable dew point meter with integrated pressure measurement, incl. transportation bag for PTFE hose and power supply Option: Integrated data logger for 100 million measured values Option: Integrated Ethernet and RS 485 interface Option: Integrated webserver Option: “Mathematics calculation function” for 4 freely selectable chan- nels, (virtual channels): addition, subtraction, division, multiplication Option: 2 additional sensor inputs for external sensors (1 x digital sen- sor Modbus, 1 x analogueue sensor) Dew point Actual measured values All measured values can be seen at a glance. Threshold value exceedances are indicated in red color. Thanks to the integrated pressure sensor, DP 400 mobile is able to calculate the atmospheric dew point. Graphic view In the graphic view all measured values are indicated as curves. It is possible to browse back on the time axis by a slide of the finger (without data logger maximum 24 h, with data logger back to the start of the measurement). Data logger Measured values are stored in DP 400 by means of the option „integrated data logger“. The time interval can be freely set. Furthermore there is the possibility to fix the starting time and the end time of the data recording. Read-out of the measured data via USB interface or via the optional Ethernet interface. ORDER NO. 0500 4505 Z500 4002 Z500 4004 Z500 4005 Z500 4007 TECHNICAL DATA DP 400 MOBIL Display: Measuring range: 3.5" touch screen -80…+50 °Ctd -20…+70 °C 0…100% RH 0…16 bar ± 0.5 % Accuracy: ± 1 °C at 50…-20 °Ctd ± 2 °C at -20…-50 °Ctd ± 3 °C at -50…-80 °Ctd g/m³, mg/m³, ppm V/V, g/ kg, °Ctdatm, % RH Z500 4001 Moisture parameters: CS Basic – data evaluation graphically and in tabular form - reading of the measured data via USB or Ethernet, license for 2 workstations 0554 8040 Connection cable for VA / FA sensors to mobile devices, ODU/M12, 5 m 0553 1503 Connection cable for pressure, temperature or third-party sensors on mobile devices, ODU/open ends, 5 m Connection cable for pressure, temperature or third-party sensors on mobile devices, ODU/open ends, 10 m 0553 0501 0553 0502 Extension cable for mobile instruments ODU/ODU, 10m 0553 0504 The whole range of suitable sensors can be found on pages 38 to 41 Interface: USB interface Data logger option: Power supply for external sensors: Power supply: 16 GB SD memory card (100 million values) Output voltage: 24 VDC ± 10% Output current: 120 mA in continuous operation Internal rechargeable Li- Ion batteries, approx. 12 h continuous operation, 4 h charging time Process connection: 6 mm plug connections Ambient temperature: 0…+50 °C EMC: DIN EN 61326-1 www.cs-instruments.com 49 49
Dew point FA 510/515 - Dew point sensor for residual moisture measurement in compressed air and gases Typical applications: Special features: • Dew point measurement in the compressed air after adsorption dryer, membrane dryer, refrigeration dryer • Residual moisture/dew point measurement in gases such as oxygen, nitrogen, argon... • Residual moisture/dew point measurement after granulate dryers in the plastics industry • Easy integration of dew point measurement in front of machines and systems through IO-Link interface • Extremely stable in the long term • Condensation-resistant • Quick adaption time • Optional with integrated pressure sensor Recommendation: Mounting with standard measuring chamber for compressed air up to 16 bar Advantage: Easy installation via quick coupling life and accelerates response time. increases service DESCRIPTION FA 510 dew point sensor for adsorption dryers -80...20 °Ctd incl. factory certificate, 4…20 mA analogue output (3-wire connection) and Modbus-RTU interface FA 515 dew point sensor for adsorption dryers -80°...20 °Ctd incl. factory certificate, 4…20 mA analogue output (2-wire connection) FA 510 dew point sensor for refrigeration dryer -20...50 °Ctd incl. factory certificate, 4…20 mA analogue output (3-wire connection) and Modbus-RTU interface FA 515 dew point sensor for refrigeration dryer -20...50 °Ctd incl. factory certificate, 4…20 mA analogue output (2-wire connection) Connection cables: Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m ORDER NO. 0699 0510 0699 0515 0699 0512 0699 0517 0553 0104 0553 0105 Further accessories: Standard measuring chamber up to 16 bar 0699 3390 Standard measuring chamber up to 16 bar, 1/2“ NPT male thread 0699 3393 High pressure measuring chamber up to 350 bar Stainless steel bypass measuring chamber for dew point measure- ment in gases under pressure 0699 3590 0699 3290 CS Service Software for dew point sensors incl. PC connection set (Modbus to USB Interface). 0554 2007 Calibration and adjustment: Precision calibration at -40 °Ctd or 3 °Ctd incl. ISO certificate Additional calibration point freely selectable 0699 3396 0700 7710 Dimensions: 50 50 www.cs-instruments.com TECHNICAL DATA FA 510/515 Measuring range: Accuracy: Pressure range: Power supply: Protection class: see order code ± 1 °C at 50…-20 °Ctd ± 2 °C at -20…-50 °Ctd ± 3 °C at -50…-80 °Ctd -1…50 bar Special version up to 500 bar 24 VDC (10…36 VDC) IP 66 EMC: In acc. with DIN EN 61326-1 Operating temperature: -20…70 °C Connection: Interface: M12, 5-pin Modbus-RTU, (RS 485), 4...20 mA, 2...10 V, IO-Link Readable via Modbus: Burden for analogue output: Screw-in thread: - Pressure dew point [°Ctd] - Temperature [°C] - rel. humidity [%rF] - abs. humidity [g/m³] - Degree of humidity [g/kg] - Moisture content V/V [ppmV/V] - Partial vapor pressure [hPa] - Atmospheric dew point [°Ctd.atm] Optional: System pressure [bar(g)] < 500 Ω G 1/2″ Stainless steel Optional: UNF 5/8″, NPT 1/2″, NPT 3/8“ Ø 30 mm, length approx. 130 mm
Dew point FA 510/515 - Dew point sensor Example order code FA 51x: 0699 0510_B1_C1_D1_E1_F1_G1_I1_Y1 FA 510 FA 515 Signal output B1 B2 RS 485 (Modbus RTU), 4...20 mA (3-wire) 2...10 V, RS 485 (Modbus RTU) B3 IO-Link, RS 485 (Modbus RTU) Signal output B1 4...20 mA (2-wire) Scaling analogue output C1 Standard scaling Special scalling 4…20 mA = 0…x °Ctd, g/m3, ppm, g/kg… C2 Sensor protection cap D1 D2 Stainless steel sintered cap (~ 50 μm) perforated stainless steel cap Connection thread E1 E2 E3 E4 G1/2“ UNF 5/8“ NPT 1/2“ NPT 3/8“ Maximum pressure F1 F2 F3 50 bar 350 bar 500 bar F4 30 bar (only with Y2) Surface conditon G1 G2 G3 standard version special cleaning - oil and grease free (e.g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free Connector I1 I2 M12 plug (straight ) M12 plug 90° angled Adapter plug Michell Easidew valve plug DIN 43650 Form C 8 mm (only for FA 515) I3 Y2 Pressure measurement Y1 without pressure sensor with integrated pressure sensor 0...30 bar (g), Output only via digital interfaces (only with F4, not with E2 and E4), usable for compressed air, nitrogen and argon www.cs-instruments.com 51 51
Dew point DS 52 - Dew point monitoring The dew point set is wired ready to plug in at the factory. The alarm values can be set freely. The dew point sensor FA 510 is extremely long-term stable and can be quickly and easily installed and removed under pressure via the screw-on measuring chamber incl. Quick coupling. Option: Alarm unit (Buzzer and con- tinuous red light) Consisting of: Digital process meter DS 52 Special features: • Plug-in system: everything wired and ready • No time-consuming studying of the instruction manual • 2 alarm contacts (250 VAC, 3 A) pre- and main alarm freely adjustable • 4...20 mA analogue output • Option alarm unit: Buzzer and continuous red light Standard measuring chamber Dew point sensor FA 510 DESCRIPTION Dew point monitoring DS 52 for adsorption dryer consisting of: DS 52 LED process display in the wall housing FA 510 dew point sensor for adsorption dryers -80 °...20 °Ctd incl. factory certifi- cate, 4…20 mA analogue output (3-wire connection) and Modbus-RTU interface Standard measuring chamber up to 16 bar Connection cable for VA/FA series, 5 m Dew point monitoring DS 52 for refrigeration dryers, consisting of: DS 52 LED process display in the wall housing FA 510 dew point sensor for refrigeration dryer -20...50 °Ctd incl. factory certifi- cate, 4…20 mA analogue output (3-wire connection) and Modbus-RTU interface Standard measuring chamber up to 16 bar Connection cable for VA/FA series, 5 m Options: Power supply 24 VDC (instead of 230 VAC) Power supply 110 VAC (instead of 230 VAC) Alarm unit mounted to the wall housing Alarm unit for external mounting with 5 m cable Further accessories: Precision calibration at -40 °Ctd incl. ISO certificate Additional calibration point freely selectable ORDER NO. 0600 5100 0500 0009 0699 0510 0699 3390 0553 0104 0600 5120 0500 0009 0699 0512 0699 3390 0553 0104 Z500 0001 Z500 0002 Z500 0003 Z500 0004 0699 3396 0700 7710 52 52 www.cs-instruments.com TECHNICAL DATA DISPLAY DS 52 Dimensions: Display: Keypad: Input: Power supply: Alarm outputs: Operating tem- perature: Alarm thresholds: Hysteresis: Analogue output: 118 x 92 x 93 mm LED red, 7-segment, height: 13 mm, 5-digit, 2 LED for alarm relay 4 keys 4…20 mA 230 VAC, 50/60 Hz; option: 24 VDC or 110 VAC 50/60 Hz 2 x relay output, changeover contact, 250 VAC, max. 3 A -10…+60 °C (stor- age temperature -20 °C…+80 °C) Freely adjustable 2 °Ctd 4…20 mA = -80… 20 Ctd or -20…50 Ctd.
FA 515 Ex Dew point sensor - For residual moisture measurement in potentially explosive atmospheres Dew point The FA 515 Ex measures dew point or pressure dew point in poten- tially explosive atmospheres and can be used in many nonaggres- sive gases. Special features: • Robust design Typical applications: • Air/Compressed air • Argon • Nitrogen • Biogas • Natural gas • Hydrogen • etc… Approvals: • Pressure-tight up to 500 bar • Humidity sensor with long-term stability, tried-and-test- ed for years • 4...20 mA analogue output in 2-wire technology • NEW: Higher resolution of sensor signal due to the improved evaluation electronics II 2G Ex ib IIC T4 Gb Zone 1, gas, intrinsically safe, temp. 135 °C TECHNICAL DATA FA 515 EX II 2D Ex ib IIIC T80°C Db Zone 21, dust, intrinsically safe, temp. 80 °C FA 515 Ex may only be used in connection with approved Ex-rated power supplies or safety barriers or galvanic separating elements with max.: Ui = 28 V max. Ii = 95 mA max. Pi = 0.65 W max. DESCRIPTION FA 515 Ex pressure dew point meter ORDER NO. 0699 5515 High pressure measuring chamber for compressed air up to 350 bar 0699 3590 Stainless steel bypass measuring chamber for dew point measurement in gases under pressure 0699 3290 Special scaling, analogue output to other humidity parameters: % RH, g/ m³, mg/m³, ppm V/V, g/kg Z699 0514 Connection cable FA 515 EX, for laying in intrinsically safe circuits, ends open on both sides (cross-section 4x0.75 mm²), cable length of free choice Shielded connection cable FA 515 EX, for laying in intrinsically safe cir- cuits, ends open on both sides (cross-section 4x0.75 mm²), cable length of free choice 0553 5126 0553 5136 Intrinsically safe power supply, safety barrier 0554 3071 steel www.cs-instruments.com Connection: Sensor protection: Sinter filter 50 µm stainless M12, 4-pin 1 0 . V _ X E T A _ 5 1 5 A F 53 53 Measuring range: -80…20 °Ctd = 4…20 mA Pressure range: Power supply: Accuracy: -1…500 bar 24 VDC (18…28 VDC) ± 1 °C at -20…+20 °Ctd ± 2 °C at -50…-20 °Ctd ± 3 °C at -80…-50 °Ctd Output: 4...20 mA in 2-wire technol- ogy Protection class: IP 65 EMC: In acc. with DIN EN 61326-1 Operating tem- perature: Storage tempera- ture: Burden for ana- logue output: Screw-in thread: -20…50 °C for II 2D Ex ib IIIC T80°C Db -20…70 °C for II 2G Ex ib IIC T4 Gb -40…+80 °C < 500 Ω at 24 V Stainless steel 1.4404: G 1/2″, optional: UNF 5/8”, NPT 1/2”
Dew point FA 550 dew point sensor - In robust die-cast aluminium housing The FA 550 is ideal for outdoor dew point measurements or rougher industrial environment Special features: • Robust, waterproof die-cast aluminium housing, IP 67 • Alarm relay - limit value adjustable via buttons (max 60 VDC, 0.5 A) • 4...20 mA analogue output • Optional: 2 pieces 4 ... 20 mA analogue output e.g. for dew point and temperature • Extremely stable in the long term • Quick adaption time • Pressure-resistant up to 500 bar (optional) • NEW: Modbus-RTU interface • NEW: Ethernet interface (optional) • NEW: Higher resolution of sensor signal due to the improved evaluation electron- ics • NEW: Sensor diagnosis on site with a portable device or CS Service Software • Readable via Modbus: pressure dew point [° Ctd.], temperature [° C], rel. humid- ity [% RH], abs. humidity [g/m³], degree of humidity [g/kg], moisture content V/V [ppmV/V], partial vapour pressure [hPa], atmospheric dew point [° Ctd.atm] APPLICATON: • Dew point measurement in the compressed air after adsorption dryers/membrane dryers and refrigeration dryers • Residual moisture measurement / dew point measurement in gases such as: oxygen, nitrogen, argon, hydrogen, natural gas, biogas ... Easy operation via the keys on the display The integrated display shows the dew point in big figures as well as further humidity parameters on two more dis- play pages. The arrow key can be used to scroll between the display pages. The alarm threshold value for the integrated relay can be freely entered via the keys. In addition to the alarm threshold, the hysteresis can also be freely entered. The 4…20 mA analogue output can be scaled freely or also allocated to one further parameter, e. g. g/m³. After entering the system pressure of the compressed air system and the reference pressure (atmospheric pressure), the sensor can also calculate back to the atmospheric dew point from the measured pressure dew point if desired. 54 54 www.cs-instruments.com
Example order code FA 550: 0699 0550_A1_B1_C1_D1_E1_F1_G1_H1_I1 Dew point Measuring range A1 -80…+20 °Ctd. (-112 to 68 °F) A2 A3 A4 A5 A6 -20…+50 °Ctd. (-4 to 122 °F) -40…+30 °Ctd. (-40 to 86 °F) -60…+30 °Ctd. (-76 to 86 °F) -80…+20 °Ctd. (-112 to 68 °F) (scaling 4…20 mA = -100…+20 °Ctd.) -80…+20 °Ctd. (-112 to 68 °F) (scaling 4…20 mA = -110…+20 °Ctd.) Display option B1 with integrated display B2 without display Option Signal output / Bus connection C1 C4 C5 C8 C9 2 x 4 ... 20 mA analogue output (electrically isolated), alarm relay, RS 485 (Modbus-RTU) 1 x 4 ... 20 mA analogue output (not electrically isolated), alarm relay, RS 485 (Modbus-RTU) Ethernet interface (Modbus / TCP), 1 x 4 ... 20 mA ana- logue output (not electrically isolated), alarm relay, RS 485 (Modbus-RTU) M-Bus Ethernet interface PoE (Power over Ethernet) Modbus / TCP), 1 x 4 ... 20 mA analogue output (not electrically isolated), alarm relay, RS 485 (Modbus-RTU) Special version analogue output D1 No special version D2 Special version 2…10 V Scaling analogue output E1 Standard scaling E2 Special scaling 4…20 mA = 0…x g/m³, ppm, g/kg etc. Sensor protection cap F1 Stainless steel sintered cap (~ 50 μm) perforated stainless steel cap F2 G2 G3 Connection thread G1 G 1/2″ UNF 5/8" 1/2” NPT Maximum pressure H1 50 bar H2 H3 350 bar 500 bar Surface conditon I1 standard version I2 I3 special cleaning - oil and grease free (e.g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free TECHNICAL DATA FA 550 DESCRIPTION ORDER NO. Measuring range: FA 550 Dew point sensor in robust die-cast aluminum housing 0699 0550 Further accessories: Standard measuring chamber up to 16 bar 0699 3390 High pressure measuring chamber for compressed air up to 350 bar 0699 3590 Stainless steel bypass measuring chamber for dew point measurement in gases under pressure 0699 3290 Accuracy: Pressure range: -80…20 °Ctd, -60…30 °Ctd, -20…50 °Ctd, or 0…100% RH ± 1 °C at +50…-20 °Ctd ± 2 °C at -20…-50 °Ctd ± 3 °C at -50…-80 °Ctd -1…50 bar, Special version up to 350 bar or 500 bar Connection cables: Connection cable for probes 5 m with open ends Connection cable for probes 10 m with open ends Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug Power supply in wall housing for max. 2 sensors VA / FA series 5xx, 100-240 VAC, 23 VA, 50-60 Hz / 24 VDC, 0.35 A CS Service Software VA 550 incl. interface cable to PC (USB) and power supply - for configuration / parametrisation VA 550/570 PNG cable screwing - for FA 550, VA 550/570 Calibration and adjustment: Precision calibration at -40 °Ctd or 3 °Ctd incl. ISO certificate Additional calibration point freely selectable 0553 0108 0553 0109 0553 2503 Power supply: 24 VDC (10…36 VDC) Protection class: IP 67 EMC: In acc. with DIN EN 61326-1 Operating tempera- ture: -20…50 °C 0553 2504 Outputs: 0554 0110 0554 2007 0553 0552 0699 3396 0700 7710 Burden: Material: Screw-in thread: Standard: Modbus-RTU, 4…20 mA active (not electrically isolated), alarm relay (max. 48 VDC, 0.5 A) Options: See order code < 500 Ω Die-cast aluminum housing Stainless steel 1.4404: G 1/2″, optional: UNF 5/8”, NPT 1/2” www.cs-instruments.com 55 55
Dew point FA 500 - Dew point sensor from -80 to 20 °Ctd FA 500 is the ideal dew point measuring instrument with integrated display and alarm re- lay for refrigeration, membrane and adsorption dryers. Special features: • NEW: Optional with integrated pressure sensor • Integrated display • Threshold value adjustable via keypad, alarm relay (max. 60 VDC, 0.5 A) • Pressure-tight up to 500 bar (special version) • Extremely stable in the long term • Quick adaption time • 4...20 mA analogue output for dew point • Different refrigeration and adsorption dryer versions • Modbus-RTU interface Readable via Modbus: - Pressure dew point [°Ctd.] - Temperature [°C] - Rel. humidity [% RH] - Abs. humidity [g/m³] - Degree of humidity [g/m³] - Moisture content V/V [ppmV/V] - Water vapour partial pressure [hPa] - Atmospheric dew point [°Ctd.atm] The integrated keys enable simple, menu-controlled operation Upper connection: Power supply, 4…20 mA output, Modbus-RTU output Lower connection: Alarm relay Option: Ethernet interface (PoE) 56 56 www.cs-instruments.com
Easy operation via the keys on the display Dew point The integrated display shows the dew point in big figures as well as further humidity parameters on two more display pages. The arrow key can be used to scroll between the display pages. The alarm threshold value for the integrated relay can be freely entered via the keys. In addition to the alarm threshold, the hysteresis can also be freely entered. The 4…20 mA analogue output can be scaled freely or also allocated to one further parameter, e. g. g/m³. After entering the system pressure of the compressed air system and the reference pressure (atmospheric pressure), the sensor can also calculate back to the atmospheric dew point from the measured pressure dew point if desired. DESCRIPTION FA 500 dew point sensor for refrigeration dryers, -20...50 °Ctd FA 500 dew point sensor for adsorption dryers, -80…20 °Ctd FA 500 dew point sensor for adsorption dryers, -60...30 °Ctd Connection cables: Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m Cable for alarm/pulse output, with M12 plug, length 5 m Cable for alarm/pulse output, with M12 plug, length 10 m Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug Options for FA 500: Option: Integrated pressur sensor 0...30 bar (g) Option: Integrated pressur sensor 10...2000 bar (abs) Option: Max. pressure FA5xx 350 bar Option: Max. pressure FA5xx 500 bar ORDER NO. 0699 0501 0699 0502 0699 0503 0553 0104 0553 0105 0553 0106 0553 0107 0553 2503 0553 2504 Z699 0522 Z699 0523 Z699 0515 Z699 0516 TECHNICAL DATA FA 500 Measuring range: Accuracy: Pressure range: Power supply: Protection class: EMC: -80…20 °Ctd, -60… 30 °Ctd, -20…50 °Ctd, or 0…100% RH ± 1 °C at +50…-20 °Ctd ± 2 °C at -20…-50 °Ctd ± 3 °C at -50…-80 °Ctd -1…50 bar Special version up to 500 bar 24 VDC (10…36 VDC) IP 65 In acc. with DIN EN 61326-1 Operating temperature: -20…50 °C Option: Special scaling FA5xx 4…20 mA=__ … __ g/m³, ppm etc. Z699 0514 Connection: Option: connection thread FA5xx, 5/8" UNF Option: surface condition FA 5xx, free of oil & grease Ethernet-Interface for VA 500/520 and FA 500 Ethernet-Interface PoE for VA 500/520 and FA 500 M-Bus board for VA 500/520 and FA 500 Further accessories: Standard measuring chamber for compressed air up to 16 bar High pressure measuring chamber up to 350 bar CS Service Software for FA/VA sensors incl. PC connection set, USB connection and interface adapter to the sensor Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0.35 A Z699 0511 Z699 0517 Z695 5006 Z695 5007 Z695 5004 0699 3390 0699 3590 0554 2007 0554 0110 AC adapter plug 100-240 VAC / 24 VDC for VA/FA 5xx 0554 0109 Calibration and adjustment: Precision calibration at -40 °Ctd or +3 °Ctd incl. ISO certificate 0699 3396 PC connection: Output: (3-wire) Burden for analogue output: Alarm relay: Screw-in thread: Dimensions housing: 2 x M12, 5-pin for ana- logue output, Modbus-RTU and alarm output, M-Bus (optional) Ethernet (PoE) (optional) Modbus-RTU interface (RS 485) 4…20 mA = -80…20 °Ctd 4…20 mA = -60…30 °Ctd 4…20 mA = -20…50 °Ctd < 500 Ω NC, max. 60 VDC, 0.5 A Stainless steel 1.4404: G 1/2″, optional: UNF 5/8”, NPT 1/2” 76.5 x 85 x 75 mm (Wx- HxD) www.cs-instruments.com 57 57
Dew point DS 400 Dew point monitoring For stationary dew point monitoring of refrigeration or adsorption dryers. The touch screen graphic display enables an intuitive operation and graphically shows the progress of the measured values. Two alarm relays are available for monitoring threshold values. Available interfaces are either a classic analogue output 4...20 mA or optionally digital interfaces such as Ethernet and RS 485 (Modbus protocol). As a stand-alone solution, the measured values stored in the optional data logger can be read-out via USB stick and evaluated on the computer by means of the software CS Basic. Option: Alarm unit (Buzzer and continuous red light) SPECIAL FEATURES: Chart recorder DS 400 USB interface Standard measuring chamber • 3.5" Graphic display – easy to use with touchscreen • Plug-in system: everything wired and ready • 2 alarm contacts (230 VAC, 3 A), pre-alarm and main alarm freely adjustable • An alarm delay can be set for each alarm relay. • 4...20 mA analogue output • Option: Ethernet and RS 485 interface (Mod- Dew point sensor FA 510 bus protocole) • Option: Web server Ethernet- and RS 485 interface 2nd sensor input for dew point or consumption sensors VA 500/520 Transfer of data to the PC via USB stick • Option: Integrated data logger • Record dew point curve up to 100 million measured values • CS Basic for evaluation in graphs and tables. Read out data either via USB stick or Ethernet DESCRIPTION ORDER NO. Dew point monitoring DS 400 for adsorption dryers (-80…+20 °Ctd) 0601 0510 Dew point monitoring DS 400 for refrigeration dryers (-20…+50 °Ctd) 0601 0512 Options: Option: Integrated data logger for 100 million measured values Option: Integrated Ethernet and RS 485 interface Option: Integrated webserver Option: 2 additional sensor inputs for analogueue sensors (pressure sensors, temperature sensors etc.) Further accessories CS Basic – data evaluation graphically and in table form - reading of the measured data via USB or Ethernet, licence for 2 workstations Alarm unit mounted to the wall housing Alarm unit for external mounting with 5 m cable Calibration and adjustment Precision calibration at -40 °Ctd or +3 °Ctd incl. ISO certificate Z500 4002 Z500 4004 Z500 4005 Z500 4001 0554 8040 Z500 0003 Z500 0004 0699 3396 58 58 www.cs-instruments.com TECHNICAL DS 400 Dimensions: 118 x 115 x 98 mm IP 54 (wall housing) 92 x 92 x 75 mm (panel mounting) Inputs: 2 digital inputs for FA 510 or VA 500/520 Interface: Power supply: Accuracy: Alarm outputs: Options: Data logger: 2 additional sensor inputs: USB interface 100…240 VAC, 50-60 Hz See FA 510 2 relays, (pot.-free) 100 million measured values start/stop time, measuring rate freely adjustable For connection of pressure sensors, temperature sensors, clamp-on ammeters, third-party sensors with 4...20 mA, 0 to 10 V, Pt 100, Pt 1000 TECHNICAL DATA FA 510 Measuring range: -80…20 °Ctd or -20…50 °Ctd Accuracy: ± 1 °C at 50…-20 °Ctd ± 2 °C at -20…-50 °Ctd ± 3 °C at -50…-80 °Ctd Pressure range: -1…50 bar, special version 350 bar
Easy operation via touchscreen Dew point Actual measured values All measured values can be seen at a glance. Threshold value exceedances are indicated in red color. A „measuring site name“ can be allocated to each sensor. Graphic view In the graphic view all measured values are indicated as curves. It is possible to browse back on the time axis by a slide of the finger (without data logger maximum 24 h, with data logger back to the start of the measurement). Data logger Measured values are stored in DS 400 by means of the option „integrated data logger“. The time interval can be freely set. Furthermore there is the possibility to fix the starting time and the end time of the data recording. Read-out of the measured data via USB interface or via the optional Ethernet interface. Selection of the language DS 400 „speaks“ several languages. The desired language can be selected via the selection button. Adjustment of the alarm relays Each one of the two alarm relays can be allocated individually to a connected sensor. The alarm thresholds and the hystere- sis can be freely adjusted. New: It is possible to set an alarm delay for each alarm relay so that the relay is only triggered after that period of time. www.cs-instruments.com 59 59
Dew point Accessories FA 500/510/515 DESCRIPTION Diffusion-tight PTFE hose 6 mm with quick-lock coupling length 1 m Diffusion-tight PTFE hose 6 mm, length 1 m ORDER NO. 0554 0003 0554 0008 DESCRIPTION Cooling section made of stainless steel ORDER NO. 0699 3291 • 8 mm stainless steel tube wound as a spiral. • With the cooling section, process gases from ovens etc. can be cooled from high temperatures to a sensor-compatible temperature of about 50°C. Falling below the dew point to be avoided. DESCRIPTION Suction pump max. 0.9 l/min, 200 mbar for DP 510 ORDER NO. 0554 6520 DESCRIPTION Quick-lock coupling NW 7,2 - G 1/2˝ male thread ORDER NO. 0530 1101 → DESCRIPTION Control and calibration set 11.3% RH Control and calibration set 33% RH Control and calibration set 75.3% RH ORDER NO. 0554 0002 0554 0004 0554 0005 • Control and calibration sets provide a defined humidity over a saturated saline solution • The control and calibration set is screwed onto the dew point sensor and thus enables a simple and inexpensive control and calibration option down to -20 °Ctd dew point on site 60 60 www.cs-instruments.com
Dew point Accessories FA 500/510/515 DESCRIPTION Dry container for CS dew point sensors ORDER NO. 0699 2500 • Guarantees sensor protection and quick adaption time. Recommended for storage of mobile sensors DESCRIPTION Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m Connection cable for VA/FA series, 20 m Connection cable for VA/FA series, 5 m shielded Connection cable for VA/FA series, 10 m shielded Cable for alarm/pulse output, with M12 plug, 5 m Cable for alarm/pulse output, with M12 plug, 10 m DESCRIPTION M12 plug for FA 500/510/515 M12 plug 90° angled ORDER NO. 0553 0104 0553 0105 0553 0120 0553 0129 0553 0130 0553 0106 0553 0107 ORDER NO. 0 2000 0082 0219 0060 DESCRIPTION Adapter plug FA 515/Michell easidew valve connector DIN 43650 form C 8 mm ORDER NO. 0 2000 1389 DESCRIPTION Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug ORDER NO. 0553 2503 Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 2504 Ethernet connection cable length 20 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 2505 www.cs-instruments.com 61 61
Dew point Accessories FA 550 DESCRIPTION Connection cable 5 m with open ends Connection cable 10 m with open ends DESCRIPTION PNG cable screwing - for standard ORDER NO. 0553 0108 0553 0109 ORDER NO. 0553 0552 Accessories for all FA 5xx DESCRIPTION Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0.35 A ORDER NO. 0554 0110 DESCRIPTION AC adapter plug 100-240 VAC / 24 VDC for VA/FA 5xx ORDER NO. 0554 0109 DESCRIPTION CS Service Software incl. PC connection set, USB connection and interface adapter to the sensor ORDER NO. 0554 2007 ↓ Adapter FA 550 ↓ ↓ ↓ ↓ USB Power supply 62 62 www.cs-instruments.com
Dew point Measuring chambers DESCRIPTION Standard measuring chamber for compressed air ORDER NO. 0699 3390 • • Applicable for 2...16 bar Process connection: Plug nipple NW 7.2 (Parker series 26) or G 1/4" female thread when using without plug nipple Sensor connection: G 1/2" female thread • • Gives 2-3 liters / min of process air to the environment • The copper capillary relaxes the compressed air and prevents the backflow of moisture from the ambient air into the measuring chamber DESCRIPTION ORDER NO. Stainless steel measuring chamber for compressed air up to 50 bar 0699 3292 Applicable for 2...50 bar Process connection: G1/4" female thread Sensor connection: G 1/2" female thread • • • • Gives 2-3 liters / min of process air to the environment DESCRIPTION ORDER NO. High pressure measuring chamber for compressed air up to 350 bar 0699 3590 • • • • • Applicable for 30...350 bar Process connection: G 1/4" female thread Sensor connection: G 1/2" female thread Emits 2-3 litres/min of process air to the environment via a fine nozzle Via the high-pressure valve, the amount of air for sampling can be adjusted individually depending on the pressure level. The process air is released to the environment via the sinter filter DESCRIPTION Stainless steel bypass measuring chamber for dew point measurement in gases under pressure ORDER NO. 0699 3290 • • • • Applicable for -1...500 bar Process connection: G 1/4" female thread gas inlet and G 1/4" female thread gas outlet Sensor connection: G 1/2" female thread The flow of at least 2 liters / min of gas must be ensured by the customer DESCRIPTION Standard measuring chamber for compressed air NPT 1/2” ORDER NO. 0699 3393 • • Applicable for 2...16 bar Process connection: NPT 1/2” male thread, or NPT 1/4” fermal thread for use without adapter Sensor connection: NPT 1/2" female thread • • Gives 2-3 liters / min of process air to the environment • The copper capillary relaxes the compressed air and prevents the backflow of moisture from the ambient air into the measuring chamber www.cs-instruments.com 63 63
Dew point Measuring chambers DESCRIPTION Measuring chamber for atmospheric dew point ORDER NO. 0699 3690 • • Applicable for 2...16 bar Process connection: Plug nipple NW 7.2 (Parker series 26) or G 1/4" female thread when using without plug nipple Sensor connection: G 1/2" female thread • • Gives 2-3 liters / min of process air to the environment • The throttle valve in front of the measuring chamber relaxes the compressed air to atmospheric pressure in the measuring chamber. The manometer inte- grated in the measuring chamber indicates the overpressure to the atmo- sphere DESCRIPTION Measuring chamber for granulate dryers and gases ORDER NO. 0699 3490 • • • • Applicable for -1...16 bar Process connection: Plug connection for 6 mm hose at inlet and outlet or G 1/4" female thread when using without plug connections Sensor connection: G 1/2" female thread The flow of at least 2 liters / min of air / gas must be ensured by the customer 64 64 www.cs-instruments.com
Dew point Calibration of dew point sensors The calibration range for dew point sensors is from -80 °Ctd...20 °Ctd Both dew point sensors from us and from other manufacturers can be calibrated. High precision reference measuring devices with DKD or BAM certificate guarantee an accuracy of up to 0.1 °C dew point. Special feature: Due to the digital data transmission, only the dew point sensor has to be calibrated. The display devices remain wired on site. Calibration range: from -80 to 20 °Ctd - Accuracy of the DKD reference: 0.1 °Ctd Control and calibration set Control and calibration sets provide a defined humidity over a saturated saline solu- tion. The control and calibration set is screwed onto the dew point sensor and therefore enables an easy and low-priced possibility for on-site control and calibration down to -20 °C dew point. DESCRIPTION Recalibration and precision calibration at -40 °Ctd or 3 °Ctd incl. ISO certificate Precision calibration in the range -80...20 °Ctd, °Ctd points freely selectable Control and calibration set 11.3% RH Control and calibration set 33% RH Control and calibration set 75.3% RH Precision calibration at -40 °Ctd or 3 °Ctd incl. ISO certificate Replacement unit for the period of re-calibration Pressure dew point replacement sensor from our device pool including precision certificate at -40 °Ctd ORDER NO. 0699 3333 0700 7710 0554 0002 0554 0004 0554 0005 0699 3396 0699 3900 0699 3990 66 66 www.cs-instruments.com
Dew point CS Service Software With the CS service software including the USB Modbus interface adapter, the FA 510 / FA 515 / FA 500 dew point sensors can be con- figured via laptop / PC. The following settings can be made via CS Service Software: • • Scaling of the 4...20 mA analogue output Assignment of the parameter to the analogue output (e.g. 4...20 mA = 0...10 g/m³) Available units: °Ctd, °Ftd, g/m³, mg/m³, ppmv/v, g/kg • • Reading out the firmware version, serial number, date of the last cali- bration • One-point calibration (adjustment) of the sensors in the process. This requires a reference device • Update of the sensor software (Firmware) • Modbus settings as Modbus-ID, Baud rate, Stopbit, Parity DESCRIPTION CS Service Software incl. PC connection set, USB connection and interface adapter to the sensor ORDER NO. 0554 2007 www.cs-instruments.com 67 67
Dew point Dew point measurement in compressed air systems Today, compressed air is an essential and reliable source of energy from modern production processes. Depending on the particular application, different require- ments are made on the compressed air. The compliance with a specific moisture content or dew point/pressure dew point is the basic prerequisite for a permanently trouble-free system operation for every process. Especially for moisture measurement or dew point / pressure dew point measurement in compressed air and gases, we have developed the DS 400 measuring device with many new advantages. 68 68 www.cs-instruments.com
Dew point • Hygroscopic products (spices, sugar etc.) get stuck together during transport by the pneu- matic conveyor system • Bubbles are formed during paint- ing and coating processes • Boreholes can clog up from dust being carried • Control valves freeze over in winter in unheated halls10610101 Tasks of dryers Different types of dryers are used in practice in order to control the problems of moisture levels that are too high. In compressed air technology, the pres- sure dew point is the parameter for indi- cating the dryness of compressed air. The pressure dew point is the tempera- ture at which the moisture which is con- tained in the compressed air condenses to form liquid water (also saturation, 100% relative humidity). The lower the pressure dew point tem- perature, the smaller the amount of water vapour contained in the compressed air. Usually, compressed air is generated from ambient air which must be aspi- rated, compressed by using pistons or screw compressors and which must then be dried more or less strongly. The aim is to produce dry and oil-free compressed air which is low in dust par- ticles with the smallest possible effort. Residual oil and dust particles can be removed by means of complex filter sys- tems. However, moisture must be reduced by means of dryers (refrigeration dryers, membrane dryers, adsorption dryers and so on) which ideally work in a controlled manner independent of any load. How does water get into compressed air? Air is able to bind more water vapour the higher the temperature and the larger the volume. Conversely, if the air is compressed, the capacity to bind water vapour is reduced. A compressor compresses atmospheric ambient air into a fraction of its original volume. At a certain point of the com- pression process the water content of the air exceeds the decreasing ability of the air to bind water. The air is saturated and part of the water drops out as con- densate. By means of an additional decrease of the temperature even more water will condensate. This means that the relative humidity on the output of a compressor will always be at 100 % and that there will be additional water drops in the outgoing air. The amount of liquid which drops out under pressure can be large. For exam- ple, a 30 kW compressor thus releases approximately 20 litres into the com- pressed air line at a humidity level of 60 % and an ambient temperature of 20 °C in eight hours. In case of big compres- sors this value will be much higher. Effects of the moisture content Depending on the application different demands are made on the compressed air. For each process the observance of a certain moisture content is the condi- tion for a durably failure-free functioning of the whole system. Most of the compressed air lines are made from steel or non zinc-coated steel. Since the corrosion speed strongly increases from a relative humidity of 50 % this value should not be exceeded in any case. In the course of time, high moisture will lead to a corrosion in case of non zinc- coated lines. The rust gradually chips off and moves to the sampling points. This leads e. g. to blocked nozzles, defective control elements and production stops. Expensive repairs and short mainte- nance intervals are inevitable. In addi- tion to problems with corrosion and the described results the moisture content has direct influence on the quality of the final products. Wich problems may arise in case of too high moisture? In the following please find some of the most occurring samples: www.cs-instruments.com 69 69
It is especially problematic (besides the already listed problems), if the conden- sate can concentrate in blind lines and does not drain off automatically. Conden- sate in blind lines can only be removed again by means of considerable efforts or dried and drained off by means of an extremely large amount of compressed air. This often leads to increased dew point values at very low consumption rates, without the refrigeration dryer show- ing any obvious problems. In this case, it is quite difficult for the person who is responsible for compressed air to find out the reason for the increased dew point values or in extreme cases for the con- densate in the long-term. Adsorption dryers for typical dew points -30...-40 °Ctd. The functioning of the adsorption dryer is based on the principle of the attraction between the two masses. Water vapor is bound (absorbed) at the surface of a desiccant. Effective adsorption dryers are able to dry compressed air down to a pressure dew point of -40 °C and lower. Regenerative adsorption dryer exist of two tanks which are filled with desiccant. In different procedures there is one tank regenerated cold resp. warm while the other one dries the operation air. Depending on the procedure and the operating conditions the desiccant has to be exchanged in cycles of three to five years. Certain operating conditions lead to a shortening of the life span of the des- iccant: • Overload on compressed air side due to excessive compressed air consumption Poor pre-separation of condensate • • Oily air • Regeneration times of the individual tanks too long New: DS 400 dew point measurement with alarm ensures process reliability Unique worldwide with 3.5" graphic display with touch screen and print function. An alarm delay can be set for each relay. This grants long-term threshold value exceedances are indicated. Additionally every alarm can be reset. that only really Dew point Refrigeration dryer for dew point parameters around +2 °Ctd. There are different types of compressed air dryers; refrigeration dryers or adsorp- tion dryers are the most commonly used ones. Refrigeration dryers cool down the com- pressed air to approx. 2 to 5 °C. In this case, the pressure dew point is also 2 to 5 °C. The excess water vapour con- denses and precipitates. After that the air is again heated up to room temperature. The refrigeration compressed air dryers are monitored in most cases only by a display of the cooling temperature. A sta- tionary humidity monitor is hitherto only installed in large systems or in particu- larly important applications. However, the display of the cooling tem- perature alone is not sufficient. Even if the cooling temperature seems to be OK, the following errors can cause an exces- sive pressure dew point: • Condensate in the refrigeration dryer is not drained off (conden- sate drain defective resp. soiled) • Compressed air bypass in the refrigeration dryer (close and cor- rode heat exchanger pipes and so on); compressed air bypass in bypass lines • A failure of the refrigeration dryer inevitably leads to considerable problems with condensate in the compressed air line 70 70 www.cs-instruments.com
Dew point Colored measurement curves can be sent by e-mail as image files or inte- grated into a service report. The internal data logger enables the storage of the measured data for several years. The measured data can be eval- uated on a USB stick of via Ethernet by means of the comfortable software CS Soft Basic. Special features: • • 3.5" graphic display, operation via touch screen Zoom function for accurate analy- sis of measured values intuitive • Colored measurement curves with names • • Mathematical calculation function for calculation of the dew point distance (condensate switch) Print key: optional indications can be stored as image files directly on a USB stick and sent by e-mail without any software 2 alarm contacts for threshold value exceedance Freely adjustable alarm delay for both alarm contacts with reset function • • • Up to 4 sensor inputs for: addi- tional dew point, pressure, tem- perature, flow meters, electrical effective power meters, optional third-party sensors can be con- nected: Pt 100/ 1000, 0/4…20 mA, 0-1/10 V, Modbus, pulse • Integrated data logger 8 GB • USB, Ethernet interface, RS 485 / Modbus • Web server www.cs-instruments.com 71 71 The dew point set DS 400 consists of the chart recorder DS 400 and the dew point sensor FA 510 including measur- ing chamber for the pressure dew point measurement of compressed air and gases up to 16/50/350 bar. For pressures of more than 16 bar, please use the high-pressure measuring chamber. The heart of the dew point sensor is the worldwide proven humidity sensor. In order to get quick and accurate mea- surements it is necessary that the humid- ity sensor is continuously flown by the gas (compressed air) to be measured. For this purpose a defined volume flow is blown out at a certain pressure via a capillary line. The measuring chamber can be con- nected to the sampling point without any large installation efforts by means of the standard plug nipple for compressed air lines. The big difference to customary paper- less chart recorders is reflected in the simplicity of DS 400 on initiation and evaluation of the measured data. The intuitive operation with the 3.5" touch screen graphic display with zoom func- tion and print key is the only one of its kind in the world in this price category. By means of the graphic display with zoom function the drying procedure resp. the dew point curve can be seen at a glance and stored in the data logger. So the user can take a look at the stored measuring curves also without any computer at any time on site. This grants a quick and easy analysis of the drying behavior. By means of the print key the actual screen can be stored as an image file to the internal SD card or to a USB stick and printed out at the computer without any additional software. Ideal for documentation of the measured values/measurement curves on site.
Flow [Differential pressure] CMM 500 - Compressor Master Meter Redifinining precision The CMM 500 Compressor Master Meter is a new type of reference flow meter that has been especially developed for high-precision measurement of the volume flow of compressors and for the billing of compressed air. The CMM 500 can be used both directly behind the compressor for measuring wet compressed air and as a compressed air meter for measuring consumption and billing of dry compressed air. It is based on a Venturi tube that meets with all the requirements of ISO 5167-3 for dimensional accuracy and surface quality. ISO 5167 is an internationally recognized standard that provides guidelines for accurate flow measurement with differential meters. Venturi pipes are extremely reliable, easy to handle and require low maintenance. The main advantage of a Venturi tube towards many other measuring systems is the higher differential pressure with a lower pressure loss and the shorter inlet and outlet sections. At the same time, the low-pressure loss is a major advantage compared to many other measuring methods. The large measuring range measuring span 1:130 and an accuracy < 0.5 % of the measured value (from 0.2 Qmax to Qmax) are unique. The small, compact design and the use of long-term stable and highly accurate pressure sensors with stainless steel diaphragms are the basis for precise consumption and flow measurement of operating volume, standard volume, pressure, differential pressure and temperature in one measuring device. With the help of the valve block, service or maintenance can be carried out on site at any time (zero-point correction, condensate drain, sensor replacement for calibration), even during operation under pressure. Measurement principle Flow measurement with the Venturi tube manufactured according to ISO 5167-3 For differential pressure measurement, two separate lines lead to a differential pressure measuring cell. One pressure connection (pressure 1) is located at the inlet of the Venturi tube and a second pressure connection is located at the outlet of the Venturi tube (pressure 2). Without flow, the pressure at the inlet and outlet is identical. As soon as flow is present, the flow rate in the narrowing increases. At the same time, the static pressure 2 decreases. The pressure at the inlet is higher than at the outlet. The pressure difference is a rate of the velocity and therefore also of the volume flow. The greater the flow velocity and the associated decrease in pressure in the Venturi tube, the greater the pressure difference. Two additional precision sensors (temperature and absolute pressure) are used to calculate the mass or standard volume flow in accordance with DIN 1343 or ISO 1217 compressed air standard. The design of the Venturi tube ensures a large measuring span (1:130) with low pressure loss at the same time. 72 www.cs-instruments.com
Flow [Differential pressure] CMM 500 - Compressor Master Meter Example Ordercode CMM 500: 0690 0500_A1_B1_C1_D1_E1 DESCRIPTION ORDER NO. DESCRIPTION ORDER NO. CMM 500 Compressor Master Meter - High-precision reference flow sensor 0690 0500 + Order-code: A_…E _ Measuring section A6 DN 50 A8 A9 A10 A11 A12 DN 80 DN 100 DN 125 - on request DN 150 - on request DN 200 - on request Flange DIN EN 1092-1 Flange ANSI 150 lbs (only in combination with E3) Flange ANSI 300 lbs (only in combination withE4) Flange version B1 B2 B3 Option display C1 with integrated Display Accessories: ISO calibration certificate (5 calibration points) DAkkS-certificate (5 calibration points) Intelligent chart recorder DS 500 mobile, 4 sensor inputs CS PM 600 mobile current/effective power meter 100 A CS PM 600 mobile current/effective power meter 600 A IAC 500 sensor for measuring ambient con- ditions (absolute pressure, temperature, rel. humidity), incl. wall bracket 3200 0001 on request 0500 5012 0554 5341 0554 5342 0604 1000 Option Signal outputs / bus connection TECHNICAL DATA CMM 500 Compressor Master Meter D1 D4 D5 D8 D9 2 x 4...20 mA analog output (galvanically isolated), pulse output, RS 485 (Modbus-RTU) 1 x 4...20 mA analog output (not galvanically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4...20 mA analog output (not galvanically isolated), pulse output, RS 485 (Modbus-RTU) M-Bus, 1 x 4...20 mA analog output (not galvanically isolat- ed), pulse output, RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet), (Modbus/TCP), 1 x 4…20 mA analogue output, (not electrically isolated), pulse output RS 485 (Modbus-RTU) Inlet-/outlet section E1 E2 E3 E4 without inlet section Inlet/outlet section with DIN EN 1092-1 flanges for custom- er-side process connection Inlet/outlet section with ANSI 150 lbs flanges for custom- er-side process connection Inlet/outlet section with ANSI 300 lbs flanges for custom- er-side process connection Measuring medium: Accuracy: (v. M. = from mea- sured value): Typically achievable Accuracy when installing CS inlet and outlet sections: Measuring principle: Measuring range: Response time: Air, gases ± 1% for Qmin up to 0,2 Qmax ± 0,5% for 0,2 Qmax up to Qmax ± 0,75% for Qmin up to 0,2 Qmax ± 0,3% for 0,2 Qmax up to Qmax Differential pressure, Venturi 1:130 t 99: < 1 sec. Medium temperature: -20°… +100 °C Operating pressure: Ambient temperature: Power supply: Signal output: Process connection: Max. 16 bar (g), on request 30 bar / 100 bar -30°… +70 °C 18 ... 36 VDC Standard: RS 485 (Modbus-RTU), 4…20 mA, pulse Optional: Ethernet Interface, M-Bus Flange according to DIN EN 1092-1 or ANSI Flange Installation conditions: In horizontal lines or in risers Inlet-/outlet section Inlet and outlet sections ensure calm flow conditions and highly accurate measurements • • When installing the CS inlet or outlet sections, it is ensured that there is no turbulence due to different inner diameters, edges of CMM 500 and inlet or outlet section. • In the case of extreme disturbances and turbulences, e.g. caused by check valves, valves, partially closed ball valves, it is recommended to install a perforated plate straightener in front of the inlet section www.cs-instruments.com 73
Flow [Differential pressure] Technical drawing 1 2 3 4 L1 5 6 7 8 9 10 11 12 B 1 H H L 8 x 45° n x ØL 2 2 , 5 ° Rohrgröße DN 50 DN 80 DN 100 CMM 500 L (mm) 475 475 475 CMM 500 L1 (mm) 135 135 135 Flansch DIN EN 1092-1 Typ11 B1 PN 40 H1 (mm) 281,4 295,7 308,4 H (mm) 363,9 395,7 425,9 B (mm) 156 156 156 Ø D (mm) 165 200 235 Ø K (mm) 125 160 190 n x ØL (mm) 4 x 18 8 x 18 8 x 22 Pipe size L - mm L1 - mm H1 - mm H - mm B - mm DN 50 DN 80 DN 100 DN 125 DN 150 DN 200 1 475 475 475 134,8 134,8 134,8 242,7 277,3 307,9 2 3 4 5 6 344,2 378,9 409,5 on request on request 7 on request 180 180 180 8 Zust. Änderung Datum Name Flange DIN EN 1092-1 Type11 B1 PN40 ØD 165 Verwendungsbereich 200 235 ØK 125 n x ØL 4 x 18 Allgemeintoleranz DIN ISO 2768-mK 160 Oberfläche DIN ISO 1302 Datum 190 19.02.2021 Name Joseph Bearb. Gepr. Norm Maßstab: 1:5 Werkstoff: 8 x 18 Gewicht: 18.87 8 x 18 Benennung: CMM500 DN80 Messstrecke_Variant 2 Zeichnungsnummer: Blatt (A2) von A B C D E F A B C D E F G H Measuring ranges flow rate CMM 500 for compressed air (ISO 1217:1000 mbar, 20 °C) Pipe inner diameter Measuring range start and end values Measuring range start and end values Operating conditions 7 bar(g), 20 °C Operating conditions 11 bar(g), 20 °C Inch 2″ 3″ 4″ 5" 6" 8" 74 mm 54,5 82,5 107,1 135 159 200 DN DN 50 DN 80 DN 100 DN 125 DN 150 DN 200 m³/h 17…1800 33…3475 120...12800 190...19950 259...27700 405...43560 cfm 11…1050 20…2045 70...7530 111...11740 152...16300 238...25638 m³/h 21…2240 40…4300 147...15900 228...24750 315...34350 500...54050 cfm 12…1315 23…2530 86...9355 134...14560 185...20210 294...31810 www.cs-instruments.com
Flow [Differential pressure] Technical drawing - Inlet and outlet section Inlet and outlet section Flange DIN EN 1092-1 Type11 B1 PN40 Pipe size Inlet section L - mm Outlet section L - mm ØD (mm) ØK (mm) n x ØL (mm) DN 50 DN 80 DN 100 500 800 1000 500 500 500 165 200 235 125 160 190 4 x 18 8 x 18 8 x 22 www.cs-instruments.com 75
Flow [Differential pressure] Fields of application Reference measuring device for blower and compressor test benches (effective delivery capacity) Continuous monitoring of the volume flow of individual compressors High-precision measurement of the volume of compressed air supplied to third parties for billing purposes with DIN EN ISO/IEC 17025 certificate Measurement on directly downstream the compressor the „wet side“ The CMM 500 Compressor Master Meter is a reference flow meter that has been especially developed for measuring the delivery volume of wet compressed air directly downstream of compressors. The large measuring span 1:130 and an accuracy of <0.5 % of the measured value (0.2 Qmax to Qmax) are unique. Service or maintenance can be carried out at any time via the mounting plate (zero-point correction, condensate drain, sensor replacement for calibration), even during operation under pressure. Mechanical advantages • Accuracy < 0,5%, approved by DIN EN ISO/IEC 17025 certificate • Huge turn down ratio 1:130 • Fast reaction time, detection of peaks, no adaption time necessary like in case of ultra sound gas counters • No long straight inlet section required • Extremely low pressure drop, < 70 mbar at max flow • Applicable for all gas types (just set up the gas density) • Pressure range up to 10 bar(g), 30 bar(g), 100 bar(g) • Direct output of standardized volume flow Nm³, Nm³/h (DIN 1343 resp. ISO 1217) • Addtional outputs: temperature in °C or °F, pressure and differential pressure in bar, psi… • Available output signals: Modbus-RTU, Modbus TCP, POE, MBus, HART, 4 ... 20 mA • ATEX Version for flammable and combustible gases coming soon 76 www.cs-instruments.com
Flow [Differential pressure] Mechanical advantages Robust and long-term stable: ISO 5167-3 is the basis for highly precise tube manufactured • The Venturi in accordance with measurement results, an internationally recognized standard • No moving parts as with turbines or gas meters, no ageing of bearings or damage like in case of turbines due to particles or abrasion • Long-term stable measurement sensors • Insensitive to pressure surges and exceeding of the measuring range limit thanks to the use of long- erm stable precision pressure sensors with high overload resistance and stainless-steel diaphragms • Typical gas meters, turbines, rotary pistons etc. can only be used in dry air or gas • Simple service and maintenance calibration) also possible during operation under pressure. (zero point correction, condensate drain, sensor robust and highly accurate pressure and replacement for thanks to temperature Easy servicing and practicality During development, attention was paid to practicality and, above all, easy servicing. Thanks to the multifunctional valve block, all necessary maintenance and service work can be carried out safely and without removing the venturi tube under pressure. Condensate drain When installed directly behind the compressor, the water separators do not always operate 100%. Condensate can be drained via the drain valve during operation Zero-point adjustment of the differential pressure sensor A zero point adjustment of the differential pressure sensor can be carried out at any time via the display during operation under pressure and flow. Sensor replacement The sensor can be disconnected from the line pressure during operation via the valve block and can be sent for calibration and service. www.cs-instruments.com 77
Flow [Differential pressure] Use of the CMM 500 to save costs Continious measurement of the volumen flow helps to save costs Sample calculation Compressor 250 kW(el) * 6000 operatin hours * 0,17 €/kWh Annual electricity costs: 255.000 € Clogged, dirty intake filters or wear can sometimes cause up to 10% loss of performance. This corresponds to 25.500 € p.a. With the CMM 500 Compressor Master Meter, you can continuously monitor the volume flow. Problems are detected at an early stage and appropriate countermeasures can be taken ANALYSIS OF THE SPECIFIC POWER The specific power of the compressor can be calculated by measuring the power consumption and simultaneously measuring the volume flow. The specific power is calculated using the ratio of the energy consumption required in kWh to the volume of air delivered in m³ over the same period of time Specific power = kWh m³ The specific power index of the compressor provides information about the nature of the compressor. The color bar below can be used as an evaluation aid A typical specific power of an oil-injected compressor can be as follows: Delivery rate: 43,7 Nm3/min (according to ISO 1217 based on 20°C, 1000 mbar) Total power consumption: 272,7 kW Specific power = 272,7 kW / 43,7 m³/min = 6,24 kW / m³/min = 0,104 kWh / m³ 78 www.cs-instruments.com
Flow [Differential pressure] Efficiency measurement of compressors for energy saving - AIR AUDITS - The volume flow of compressors depends on the intake air. The installation location and climatic conditions must already be taken into account when designing compressed air stations. Large temperature fluctuations, e.g. between day and night, lead to uneven delivery quantities. The CMM 500 is the heart of a complete measuring system for compressors consisting of: • DS 500 mobile Intelligent mobile paperless recorder with 12 sensor inputs for data analysis and evaluation with 6 GB memory • CMM 500 Compressor Master Meter for high-precision measurement of the volume flow in relation to standard ISO 1217 or DIN 1343 in Nm³/h, Nm³, Nm³/min or l/s • IAC 500 Indoor Air Quality Sensor for measuring the intake air of the compressor, humidity, absolute pressure and temperature • CS PM 600 Mobile Current / Effective Power Meter for measuring the total power consumption of the compressor With the complete measuring system for efficiency measurement (specific power kWh/m³), the efficiency of the compressor can be calculated for ISO 1217 (20 °C and 1000 mbar) or for intake conditions. This volume flow therefore does not refer to compressed air, but to expanded air according to ISO 1217 at 20 °C and 1000 mbar or to the respective ambient conditions in the compressor room. www.cs-instruments.com 79
Flow [Differential pressure] Measurement result Test conditions: Pipe inner diameter: 53.1 mm Pressure: Gas: Air Medium moisture: Medium temperature: 18...26 °C Ambient temperature: 5 bar(g) <30 %rF 18...26 °C Permissible Tolerance: +/- 0,5% v.M. Measurement results related to: 1013,25 hPa, 0 °C Reference calibration level CS INSTRUMENTS Measured value Nominal value Actual value Deviation absolute Permissible deviation absolute Deviation relative Permissible deviation relative m³/h 25,88 51,87 64,88 116,47 160,81 194,13 323,98 451,55 711,46 CMM 500 2 Zoll 26,01 52,11 65,18 116,81 160,91 194,02 323,79 452,08 712,93 1.228,36 1.229,59 [m³/h] 0,12 0,23 0,13 0,34 0,09 -0,10 -0,18 0,53 1,47 1,23 m³/h 0,13 0,26 0,97 1,74 2,41 2,91 4,85 6,77 10,67 18,42 % 0,49 0,45 0,20 0,29 0,05 -0,05 0,05 0,11 0,20 0,10 % 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 "Deviation relative in %" [N°] 1 2 3 4 5 6 7 8 9 10 result: ” % n i e v i t a l e r n o i t a v e D “ i 80 www.cs-instruments.com "Nominal value (m³/h)"
Flow [Thermal] VA 570 - Inline flow meter Flange version Version with pipe thread R thread or NPT thread VA 570 is supplied with an integrated measuring section. The measuring sections are available in flanged version or with R resp. NPT thread. A special feature is the removable measuring head. So the measuring unit can be removed easily and quickly for calibration or cleaning purposes without having to dismount the measuring section intricately. During this period the measuring section is sealed by a closing cap (accessory). The screwing with a centring device is designed such that the sensor is positioned accurately in the centre when screwing it into the measuring section; furthermore, it enables an exact positioning in the flow direction. This eliminates unnecessary measuring faults. Approvals: II 2G Ex db IIC T4 Gb II 2D Ex tb IIIC T90°C Db Special measurement technology features: • 4 values on the display: Flow, total consumption, velocity, tem- perature. Units freely adjustable • All measured values, settings such as gas type, inner diameter, serial number and so on can be accessed via Modbus-RTU • Comprehensive diagnostic functions readable on the display or remote access via Modbus such as calibration cycle, error codes, serial number • Notification in case of exceeding the calibration cycle • Standard version accuracy 1.5% of m.v. ± 0.3% of f.s. • Precision version accuracy 1.0% of m.v. ± 0.3% of f.s • Measuring span of 1 : 1000 (0.1 up to 224 m/s) • Configuration and diagnosis via display, hand-held device PI 500, PC service software on-site • Gas type (air, nitrogen, oxygen, argon and so on) freely adjust- able via PC service software or external device DS 400, DS 500, PI 500 The sensor can be removed and cleaned Special mechanical features: • Robust impact-proof aluminium die cast housing for the outdoor area IP 67 • All wetted parts made from stainless steel 1.4404 • On request with DVGW approval for natural gas (up to 16 bar) • Pressure range up to 16 bar, special version up to 40 bar • Media temperature range up to 180 °C (ATEX version up to 120 °C) • Reference conditions °C and mbar/hPa freely adjustable • Zero-point adjustment, leak flow volume suppression • Pressure loss negligible • No moveable parts, no wear • Sensor tip very robust, easy to clean • Housing rotatable, display rotatable by 180° 82 www.cs-instruments.com 3 0 . V _ X E T A _ 0 7 5 A V
Flow [Thermal] Measuring range - Flow VA 570 1/2″ 3/4″ 1″ 1 ¼″ 1 ½″ 2″ 2 ½″ 3″ m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) Reference conditions DIN 1945 / ISO 1217: 20 °C, 1000 mbar Air Low-Speed (50 m/s) Standard (92.7 m/s) Max (185 m/s) High-Speed (224 m/s) 20 (14) 45 (25) 90 (50) 110(60) 45 (25) 85 (50) 75 (45) 140 (80) 195 (115) 320 (190) 550 (325) 765 (450) 145 (85) 265 (155) 365 (215) 600 (350) 1025 (600) 1420 (835) 175 (100) 290 (170) 530 (310) 730 (430) 1195 (700) 2050 (1205) 2840 (1670) 215 (125) 355 (210) 640 (375) 885 (520) 1450 (850) 2480 (1460) 3440 (2025) Setting to DIN 1343: 0 °C, 1013.25 mbar Argon (Ar) Low-Speed (50 m/s) Standard (92.7 m/s) 35 (20) 70 (40) 75 (40) 120 (70) 220 (130) 305 (180) 505 (295) 865 (510) 1200 (705) 135 (80) 230 (135) 415 (245) 570 (335) 935 (550) 1605 (945) 2225 (1310) Max (185 m/s) 140 (80) 275 (160) 460 (270) 830 (485) 1140 (670) 1870 (1100) 3205 (1885) 4440 (2615) High-Speed (224 m/s) 170 (100) 335 (195) 555 (325) 1005 (590) 1385 (815) 2265 (1330) 3880 (2285) 5380 (3165) Carbondi- oxide (CO2) Low-Speed (50 m/s) Standard (92.7 m/s) Max (185 m/s) 20 (14) 45 (25) 90 (50) 45 (25) 85 (50) 75 (45) 140 (80) 195 (115) 320 (185) 545 (320) 760 (445) 145 (85) 260 (155) 360 (210) 590 (345) 1015 (595) 1405 (825) 175 (100) 290 (170) 525 (305) 720 (425) 1185 (695) 2030 (1190) 2810 (1655) High-Speed (224 m/s) 105 (60) 210 (125) 350 (205) 635 (370) 875 (515) 1430 (840) 2455 (1445) 3405 (2000) Nitrogen (N2) Low-Speed (50 m/s) Standard (92.7 m/s) Max (185 m/s) 20 (13) 40 (20) 80 (45) 40 (25) 80 (45) 70 (40) 130 (75) 180 (105) 295 (175) 505 (300) 705 (415) 135 (75) 240 (140) 335 (195) 550 (320) 945 (555) 1305 (770) 160 (95) 270 (155) 485 (285) 670 (395) 1100 (645) 1885 (1110) 2610 (1535) High-Speed (224 m/s) 100 (55) 195 (115) 325 (190) 590 (345) 815 (475) 1330 (780) 2280 (1340) 3165 (1860) Oxygen (O2) Low-Speed (50 m/s) Standard (92.7 m/s) Max (185 m/s) 20 (13) 40 (25) 85 (50) 45 (25) 80 (45) 75 (40) 135 (80) 185 (110) 305 (180) 525 (310) 730 (430) 140 (80) 250 (145) 345 (205) 570 (335) 980 (575) 1355 (795) 165 (95) 280 (165) 505 (295) 695 (410) 1140 (670) 1955 (1150) 2710 (1590) High-Speed (224 m/s) 105 (60) 205 (120) 340 (200) 610 (360) 845 (495) 1380 (810) 2365 (1390) 3280 (1930) Nitrous oxide (N2O) Low-Speed (50 m/s) Standard (92.7 m/s) Max (185 m/s) 20 (14) 40 (25) 85 (50) 45 (25) 85 (50) 75 (45) 140 (80) 190 (110) 315 (185) 540 (320) 750 (440) 140 (85) 260 (150) 355 (210) 585 (345) 1005 (590) 1395 (820) 170 (100) 285 (170) 520 (305) 715 (420) 1170 (690) 2010 (1180) 2785 (1640) High-Speed (224 m/s) 105 (60) 210 (120) 345 (205) 630 (370) 865 (510) 1420 (835) 2435 (1430) 3375 (1985) Low-Speed (50 m/s) 14,4 (8) Natural gas (NG) Standard (92.7 m/s) Max (185 m/s) High-Speed (224 m/s) 25 (15) 50 (30) 65 (35) 25 (15) 50 (30) 45 (25) 85 (50) 85 (50) 115 (65) 190 (110) 325 (190) 450 (265) 155 (90) 215 (125) 355 (205) 605 (355) 840 (495) 105 (60) 170 (100) 310 (185) 430 (250) 705 (415) 1210 (710) 1680 (985) 125 (70) 210 (120) 380 (220) 520 (305) 855 (500) 1465 (865) 2035 (1195) Optional: Connection to different Bus systems There are different options available for connection to modern Bus systems: • Ethernet interface (Modbus-TCP) / PoE • M-BUS • Modbus-RTU • Profibus DP interface (in process) • Profinet interface (in process) • HART • IO-Link Ethernet Modbus TCP M12 Ethernet port, x-coded For further accessories refer to pages 126 to 130 HART PP RR OO FF II PP RR OO FF II BB UU SS NN EE TT www.cs-instruments.com 3 0 . V _ X E T A _ 0 7 5 A V 83
Flow [Thermal] VA 570 - Inline flow meter Example order code VA 570: 0695 0570_A1_B1_C1_D1_E1_F1_G1_H1_I1_J1_K1_M1_R1 Process connection A1 R male thread A2 NPT male thread A3 Flange DIN EN 1092-1 A4 A5 Flange ANSI 16.5 Class 150 lbs Flange ANSI 16.5 Class 300 lbs Display option B1 B2 with integrated display without display Option signal outputs / bus connection C1 C4 C5 C6 C8 C9 C10 2 units 4...20 mA analogue output (electrically isolated), pulse output, RS 485 (Modbus-RTU) 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus / TCP), 1 x 4...20 mA ana- logue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) HART protocol, 1 x 4…20 mA output (not galvanically isolated), pulse output, without RS 485 (Modbus RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/ TCP), 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA output (not galvanically isolated), pulse output, RS 485 (Modbus RTU) Adjustment/calibration D1 D2 No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below Surface conditon H1 H2 H3 standard version Special cleaning - oil and grease free (e. g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free Accuracy class I1 I2 ± 1.5% of the measured value ± 0.3% f.s. (standard) ± 1% of the measured value ± 0.3% f.s. (precision) Maximum gas temperature on the sensor tip J1 J2 up to 120 °C gas temperature (only for ATEX version) up to 180 °C gas temperature (standard) Approvals K1 Non-explosive area - no approval K2 K3 ATEX II 2G Ex d IIC T4 Gb ATEX II 2D Ex tb IIIC T90°C Db DVGW approval for natural gas (max. pressure 16 bar) Measuring range (see table) M1 Max version (185 m/s) M2 Low-speed version (50 m/s) M3 Standard version (92,7 m/s) M4 High-speed version (224 m/s) Special measuring range R1 Special measuring range (please specify when placing order) Gas type E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E90 E91 Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) (real gas adjustment D2 required) Propane (C3H8) (real gas adjustment D2 required) Methane (CH4) Biogas (methane 50% : CO2 50%) Hydrogen (H2) (real gas adjustment D2 required) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Reference standard F1 F2 F3 20 °C, 1000 mbar 0 °C, 1013.25 mbar 15 °C, 981 mbar F4 15 °C, 1013.25 mbar Maximum pressure G1 G2 16 bar 40 bar 84 www.cs-instruments.com 3 0 . V _ X E T A _ 0 7 5 A V
Flow [Thermal] Order no. VA 570 DESCRIPTION VA 570 flow meter with integrated 1/2" measuring section ORDER NO. TECHNICAL DATA VA 570 Measuring range VA 570: 0695 0570 + order code A_…R_ 0695 0575 0695 2570 0695 0571 VA 570 flow meter with integrated 3/4" measuring section VA 570 flow meter with integrated 1" measuring section 0695 0572 VA 570 flow meter with integrated 1 1/4" measuring section 0695 0573 VA 570 flow meter with integrated 1 1/2" measuring section 0695 0574 VA 570 flow meter with integrated 2" measuring section VA 570 flow meter with integrated DN 15 measuring section with flange VA 570 flow meter with integrated DN 20 measuring section with flange VA 570 flow meter with integrated DN 25 measuring section with flange VA 570 flow meter with integrated DN 32 measuring section with flange VA 570 flow meter with integrated DN 40 measuring section with flange VA 570 flow meter with integrated DN 50 measuring section with flange VA 570 flow meter with integrated DN 65 measuring section with flange VA 570 flow meter with integrated DN 80 measuring section with flange 0695 2571 0695 2572 0695 2573 0695 2574 0695 2575 0695 2576 0695 2577 Further accessories: Closing cap for measuring section in aluminium 0190 0001 Closing cap for measuring section stainless steel 1.4404 0190 0002 Connection cable for probes 5 m with open ends Connection cable for probes 10 m with open ends Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 0108 0553 0109 0553 2503 Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 2504 Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0.35 A ISO calibration certificate at 5 measuring points for VA sensors Additional calibration point (point freely selectable) Volume flow CS Service Software VA 550 incl. interface cable to PC (USB) and power supply - for configuration / parametrisa- tion of VA 550 PNG cable screwing - standard VA 550/570 PNG cable screwing - for ATEX version VA 550/570 0554 0110 3200 0001 0700 7720 0554 2007 0553 0552 0553 0551 Accuracy: Accuracy class (o. M. V. = of measured value) (o. F. S. = of full scale) Accuracy indications: Repeatability: Measuring principle: Response time: Operating / ambient temperature range: Media temperature range: Adjustment possibilities via display, external hand-held device PI 500, PC Service Software, remote diagnosis: Outputs: Burden: Additional average value calculation: Protection class: Material: Operating pressure: Power supply: Approval: up to 50 Nm/s, low-speed version* up to 92.7 Nm/s, standard version* up to 185 Nm/s, max. version* up to 224 Nm/s, high-speed version* * Measuring range Nm³/h for different pipe diameters and gases, see table measuring ranges flow * All measured values related to DIN 1343 standard conditions 0° and 1013 mbar ex works ± 1.5% of m.v. ± 0.3 % of f.s. on request: ± 1.0% of m.v. ± 0.3 % of f.s. relative to ambient temperature 22 °C ± 2 °C, system pressure 6 bar 0.25% of m.v. in case of correct mounting (mounting aid, position, inlet section) Thermal mass flow sensor t90 < 3 s -20…70 °C -20 °C …. 180 °C (ATEX version: -20°C ... 120 °C) Nm³/h, Nm³/min, Nl/min, l/s, ft/min, cfm, kg/h, kg/min, inner diameter, reference conditions ° C/° F, mbar/ hPa, zero point correction, leak flow volume suppression, scaling analogue output 4...20 mA, pulse/alarm, error codes etc. Standard: 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Optional: 2 x 4 ... 20 mA active, Modbus TCP, HART, Profibus DP, Profinet, M-Bus, IO-Link < 500 Ohm for all parameters freely adjustable from 1 minute up to 1 day, e. g. 1/2 hours average value, average day value IP 67 IP 64 for ATEX II 2D Ex tb IIIC T90°C Db Die-cast aluminum housing, sensor tube stainless steel 1.4404 16 bar, in special version 40 bar 18…36 VDC, 5 W ATEX II 2G Ex db IIC T4 Gb ATEX II 2D Ex tb IIIC T90°C Db DVGW www.cs-instruments.com 3 0 . V _ X E T A _ 0 7 5 A V 85
Flow [Thermal] 134,8(max.) (Ex Version) 99,8 (max.) 156(max.) ° 5 4 45° ) . x a m ( 1 H ) . x a m ( H n x OL OK OD L1 L VA 570 - with flange Flange DIN EN 1092-1 Pipe size AD pipe - mm ID pipe - mm L - mm L1 - mm H - mm H1 - mm Ø D DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 16.1 21.7 27.3 36.0 41.9 53.1 68.9 80.9 300* 475* 475* 475* 475* 475* 475* 475* 210 275 275 275 275 275 275 275 267 270 275 288 293 300 320 328 218 218 218 218 218 218 228 228 95 105 115 140 150 165 185 200 Ø K 65 75 85 100 110 125 145 160 n x Ø L 4 x 14 4 x 14 4 x 14 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 *Attention: Shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter)! VA 570 - Threaded version L - mm 21.3 26.9 ID pipe - mm AD pipe - mm Connection thread R 1/2″ R 3/4″ R 1″ R 1 1/4″ R 1 1/2″ R 2″ *Attention: Shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site! 218 218 218 218 231 235 239 242 275 275 275 275 210 275 33.7 42.4 27.3 36.0 48.3 60.3 41.9 53.1 16.1 21.7 475* 475* 475* 475* 300* 475* L1 - mm H - mm H1 - mm 248 218 228 218 A - mm 20 20 25 25 25 30 3 0 . V _ X E T A _ 0 7 5 A V 86 www.cs-instruments.com
Flow [Thermal] VA 550 - Flow meter insertion type Flow sensor for installation in existing compressed air or gas line of 3/4" to DN 1000 Housing IP 67 Outputs: 4…20 mA, pulse, Modbus, M-Bus, Profi Bus, Ethernet, HART Housing rotatable, display 180° rotatable (on the head). Settings can be modified via display, flow meter can be reset Advantages of optical keys: The sensor can also be config- ured in the ATEX area, without the housing needing to be opened. All wetted parts made from stain- less steel Approvals: II 2G Ex db IIC T4 Gb II 2D Ex tb IIIC T90°C Db The sensor can be removed and cleaned Special measurement technology features: Special mechanical features: • 4 values on the display: Flow, total consumption, velocity, tem- perature. Units freely adjustable • Robust impact-proof aluminium die cast housing for the outdoor area IP 67 • All measured values, settings such as gas type, inner diameter, serial number and so on can be accessed via Modbus-RTU • Comprehensive diagnostic functions readable on the display or remote access via Modbus such as calibration cycle, error codes, serial number • Notification in case of exceeding the calibration cycle • Standard version accuracy 1.5% of m.v. ± 0.3% of f.s. • Precision version accuracy 1.0% of m.v. ± 0.3% of f.s • Measuring span of 1 : 1000 (0.1 up to 224 m/s) • Configuration and diagnosis via display, hand-held device PI 500, PC service software on-site • All wetted parts made from stainless steel 1.4571 • Suitable as an insertion version for 3/4" to DN 1000 • On request with DVGW approval for natural gas (up to 16 bar) • Pressure range up to 50 bar, special version up to 100 bar • Media temperature range up to 180 °C (ATEX version up to 120 °C) • No moveable parts, no wear • Sensor tip very robust, easy to clean • Easy installation and removal under pressure via 1/2" ball valve • Gas type (air, nitrogen, oxygen, argon and so on) freely adjust- able via PC service software or external device DS 400, DS 500, PI 500 • Housing rotatable, display rotatable by 180° • Safety ring for installation and removal under pressure • Reference conditions °C and mbar/hPa freely adjustable • Zero-point adjustment, leak flow volume suppression • Pressure loss negligible • Depth scale for precise installation 3 0 . V _ X E T A _ 0 5 5 A V 88 www.cs-instruments.com
Flow [Thermal] Easy mounting/dismounting of VA 550 under pressure - without disconnection of the line - without emptying the line If there is no suitable measuring site with 1/2" ball valve, there are two simple possibilities to set up a measuring site: Engraved depth scale for precise installation A Weld on a 1/2" screw neck and screw on a 1/2" ball valve B Mount spot drilling collar including ball valve 180 170 160 By means of the drilling jig, it is possible to drill under pres- sure through the 1/2" ball valve into the existing pipe. The drilling chips are collected in a filter. Then the probe can be mounted. Installation depth = x + y dA = outer diameter x = dA 2 y x A d A Screw neck B Spot drilling collars Drill under pressure with the CS drilling jig Order no.: 3300 0006 Order no.: see page 130 Order no.: 0530 1108 Optional: Connection to different Bus systems There are different options available for connection to modern Bus systems: • Ethernet interface (Modbus-TCP) / PoE • M-BUS • Modbus-RTU • Profibus DP interface (in process) • Profinet interface (in process) • HART • IO-Link Ethernet Modbus TCP M12 Ethernet port, x-coded For further accessories refer to pages 126 to 130 HART PP RR OO FF II PP RR OO FF II BB UU SS NN EE TT www.cs-instruments.com 3 0 . V _ X E T A _ 0 5 5 A V 89
Flow [Thermal] VA 550 - Flow meter insertion meter Example order code VA 550: 0695 0550_A1_B1_C1_D1_E1_F1_G1_H1_I1_J1_K1_L1_M1_R1 Measuring range (see table page 134 to 137) A1 Standard version (92,7 m/s) A2 A3 A4 Max version (185 m/s) High-speed version (224 m/s) Low-speed version (50 m/s) Screw-in thread B1 G 1/2" male thread B2 1/2" NPT male thread Installation length / shaft length C1 220 mm C2 C3 C4 C5 C6 C7 C8 C9 300 mm 400 mm 500 mm 600 mm 700 mm (not with ATEX) 160 mm 1000 mm (not with ATEX) 1500 mm (not with ATEX) Display option D1 with integrated display D2 without display Signal outputs / bus connection option E1 E4 E5 E6 E8 E9 E10 2 units 4...20 mA analogue output (electrically isolated), pulse output, RS 485 (Modbus-RTU) 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus / TCP), 1 x 4...20 mA ana- logue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) HART protocol, 1 x 4…20 mA output (not galvanically isolated), pulse output, without RS 485 (Modbus RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/ TCP), 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA output (not galvanically isolated), pulse output, RS 485 (Modbus RTU) Adjustment / calibration F1 F2 No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below Gas type G1 Compressed air G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G90 G91 Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) (max. 120 °C) Nitrous oxide (N2O) Natural gas (NG) Helium (He) (real gas adjustment F2 required) Propane (C3H8) (real gas adjustment F2 required) Methane (CH4) Biogas (methane 50% : CO2 50%) Hydrogen (H2) (real gas adjustment F2 required) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Maximum pressure (more than 10 bar high-pressure protectection required!) H1 50 bar H2 H3 100 bar 16 bar Surface conditon I1 I2 I3 standard version special cleaning - oil and grease free (e.g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free Accuracy class J1 ± 1.5% of the measured value ± 0.3% f.s. (standard) J2 ± 1% of the measured value ± 0.3% f.s. (precision) Maximum gas temperature on the sensor tip K1 up to 120 °C gas temperature (only for ATEX version) K2 up to 180 °C gas temperature (standard) Approvals L1 L2 L3 Non-explosive area - no approval ATEX II 2G Ex db IIC T4 Gb ATEX II 2D Ex tb IIIC T90 °C Db DVGW approval for natural gas (max. pressure 16 bar) Reference standard M1 20 °C, 1000 mbar M2 M3 M4 0 °C, 1013.25 mbar 15 °C, 981 mbar 15 °C, 1013.25 mbar Special measuring range R1 Special measuring range (please specify when placing order) 3 0 . V _ X E T A _ 0 5 5 A V 90 www.cs-instruments.com
Flow [Thermal] Order no. VA 550 DESCRIPTION ORDER NO. VA 550 Flow meter, measuring head in robust aluminium die casting housing 0695 0550 + Order code A_…R_ TECHNICAL DATA VA 550 Measuring range VA 550: Accuracy: Accuracy class (o. M. V. = of measured value) (o. F. S. = of full scale) Accuracy indications: Repeatability: Measuring principle: Response time: Operating / ambient temperature range: up to 50 Nm/s, low-speed version* up to 92.7 Nm/s, standard version* up to 185 Nm/s, max. version* up to 224 Nm/s, high-speed version* * Measuring range Nm³/h for different pipe diameters and gases, see table measuring ranges flow * All measured values related to DIN 1343 standard conditions 0° and 1013 mbar ex works ± 1.5 % of m.v. ± 0.3 % of f.s. on request: ± 1.0 % of m.v. ± 0.3 % of f.s. relative to ambient temperature 22 °C ± 2 °C, system pressure 6 bar 0.25 % of m.v. in case of correct mounting (mounting aid, position, inlet section) Thermal mass flow sensor t 90 < 3 s -20…70 °C Media temperature range: -20 °C …. 180 °C (ATEX version: -20°C ... 120 °C) Adjustment possibilities via display, external hand-held device PI 500, PC Service Software, remote diagnosis: Outputs: Nm³/h, Nm³/min, Nl/min, l/s, ft/min, cfm, kg/h, kg/min, inner diameter, reference conditions ° C/° F, mbar/hPa, zero point correction, leak flow volume suppression, scaling analogue output 4...20 mA, pulse/alarm, error codes etc. Standard: 1 x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) Optional: 2 x 4...20 mA active, Modbus TCP, HART, Profibus DP, Profinet, M-Bus, IO-Link Burden: < 500 ohm Additional average value calculation: Protection class: Material: Screw-in thread: Operating pressure VA 550: Power supply: Approval: for all parameters freely adjustable from 1 minute up to 1 day, e. g. 1/2 hours average value, average day value IP 67 IP 64 for ATEX II 2D Ex tb IIIC T90°C Db Die-cast aluminum housing, sensor tube stainless steel 1.4404 G 1/2" ISO 228, NPT 1/2", R 1/2", PT 1/2" 50 bar, in special version 100 bar (with DVGW approval max. 16 bar) 18…36 VDC, 5 W ATEX II 2G Ex db IIC T4 Gb ATEX II 2D Ex tb IIIC T90°C Db DVGW 3 0 . V _ X E T A _ 0 5 5 A V 91 Installation/shaft length L (mm) H (mm) C1 C2 C3 C4 C5 C7 C8 C8 220 300 400 500 600 160 1000 1500 441 521 621 721 821 381 1221 1721 Further accessories: DESCRIPTION Connection cable for probes 5 m with open ends Connection cable for probes 10 m with open ends Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug ORDER NO. 0553 0108 0553 0109 0553 2503 Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 2504 Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0.35 A ISO calibration certificate at 5 measuring points for VA 500/550 Additional calibration point for volume flow (point freely selectible) CS Service Software VA 550 incl. interface cable to PC (USB) and power supply - for configuration / parametriza- tion of VA 550 High-pressure protection recommended for installation from 10 to 100 bar (for VA 550) High-pressure protection recommended for installation from 10 to 16 bar DVGW (for VA 550) PNG cable screwing - standard VA 550/570 PNG cable screwing - for ATEX version VA 550/570 0554 0110 3200 0001 0700 7720 0554 2007 0530 2205 0530 2205 0553 0552 0553 0551 www.cs-instruments.com
Flow [Thermal] VA 500 - Flow meter for compressed air and gases NEW: As option, integrated pressure sensor Special features: • Including temperature measurement, optional: pressure measurement • RS 485 interface, Modbus-RTU as standard • Integrated display for m³/h and m³ • Applicable from 1/2” to DN 1000 • Easy installation under pressure • 4...20 mA analogue output for m³/h or m³/min • Pulse output for m³ or M-Bus (optional) • Inner diameter adjustable by means of keys • Flow meter can be reset • Adjustable by means of keypad on the display: Reference conditions, °C and mbar, 4...20 mA scaling, pulse weight Movable moun- ting thread G 1/2″ Circlip Ø 11,7 mm Inner diameter adjustable via keypad Option: Bi-directional measurement. Blue or green arrows in the display indi- cate the direction of flow. A meter reading is available for each flow direction. The sensor can be removed during operation and cleaned if necessary. TECHNICAL DATA VA 500 Parameters: Units adjustable via keys at display: Adjustable via keypad: Sensor: Measured medium: Gas types are adjustable over CS service software or CS data logger: Measuring range: Accuracy: (m.v.: of meas. value) (f.s.: of full scale) Operating temperature: Operating pressure: Digital output: m³/h, l/min (1000 mbar, 20 °C) in case of compressed air or Nm³/h, Nl/min (1013 mbar, 0 °C) in case of gases m³/h, m³/min, l/min, l/s, ft/min, cfm, m/s, kg/h, kg/min, g/s, lb/min, lb/h Diameter for volume flow calculation, counter resettable Thermal mass flow sensor Air, gases Air, nitrogen, argon, helium, CO2, oxy- gen, vacuum See table page 94 ± 1.5% of m.v. ± 0.3 % of f.s. on request: ± 1% of m.v. ± 0.3% of f.s. -30...110 °C sensor tube -20...85 °C with pressure sensor -20...+70 °C housing -1…50 bar (for pressure > 10 bar - order additional high-pressure protection) RS 485 interface, (Modbus-RTU), optional: Ethernet interface PoE, M-Bus, IO-Link Analogue output: 4…20 mA for m³/h or l/min Pulse output: Supply: Burden: Housing: Sensor tube: Mounting thread: Ø housing: 1 pulse per m³ or per litre electrically isolated. Pulse weight can be set on the display. Alternatively, the pulse output can be used as an alarm 18…36 VDC, 5 W < 500 Ω Polycarbonate (IP 65) Stainless steel, 1.4301 Installation length 220 mm, Ø 10 mm G 1/2″, 1/2″ NPT male thread 65 mm Mounting position: any 92 www.cs-instruments.com
Flow [Thermal] VA 500- Flow meter Example order code VA 500: 0695 5001_B1_C1_D1_E1_F1_H1_J1_K1_L1_M1_N1_O1_P1_R1_Y1 Measuring range (see table page 134 to 137) B1 Standard version (92,7 m/s) B2 B3 B4 Max version (185 m/s) High-Speed version (224 m/s) Low-Speed version (50 m/s) Screw-in thread C1 G 1/2” male thread C2 C3 1/2” NPT male thread PT 1/2“ male thread Installation length / shaft length D1 220 mm D2 D3 D4 D5 D6 D7 120 mm 160 mm 300 mm 400 mm 500 mm 600 mm D8 700 mm Display option E1 with integrated display E2 without display Signal outputs / bus connection option F8 F9 F10 F11 F12 M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus / TCP), 1 x 4...20 mA ana- logue output (not electrically isolated), RS 485 (Mod- bus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/ TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA analog output (not galvanically isolated), RS 485 (Modbus RTU), pulse output not applicable Surface conditon H1 standard version special cleaning - oil and grease free (e.g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free H2 H3 J1 Adjustment / calibration No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below J2 Gas type K1 Compressed air Reference standard L1 20 °C, 1000 mbar L2 L3 0 °C, 1013,25 mbar 15 °C, 981 mbar 15 °C, 1013,25 mbar L4 Accuracy class M1 ± 1.5% of the measured value ± 0.3% f.s. (standard) M2 ± 1% of the measured value ± 0.3% f.s. (precision) Approvals N1 Non-explosive area - no approval Bi-directional measurement O1 O2 without with (includes 2 x 4...20 mA analog outputs and 2x pulse outputs. These are omitted for Ethernet (PoE) and M-Bus). Maximum pressure (more than 10 bar high-pressure protectection required!) P1 P2 50 bar 16 bar Special measuring range R1 Special measuring range (please specify when placing order) Option pressure measurement (only with: D1, D4, D5, D6, K1, K2, K3, H1, O1, P2) Y1 without pressure sensor with integrated pressure sensor 0...16 bar(g) (Output only via digital interfaces) with integrated pressure sensor 10...2000 mbar (abs), for vacuum applications (output only via digital inter- faces) Y2 Y3 DESCRIPTION High-pressure protection recommended for installation from 10 to 50 bar (for VA 400/500) ISO calibration certificate (5 calibration points) for VA sensors ORDER NO. See page 117 3200 0001 Additional calibration curve stored in the sensor Z695 5011 Certificate of origin Z695 5012 For further accessories refer to pages 126 to 130 K2 K3 K4 K5 K6 K7 K8 K9 K10 K12 K13 Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) (real gas adjustment J2 required) Propane (C3H8) (real gas adjustment J2 required) Methane (CH4) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) www.cs-instruments.com 93
Flow [Thermal] Simple installation and removal under pressure 1) Even under pressure, the flow probe VA 500 is mounted by means of a stan- dard 1/2" ball valve. During mounting and dismounting the safety ring avoids an uncontrolled ejec- tion of the probe which may be caused by the operating pressure. For the mounting into different pipe diam- eters, VA 500 is available in the follow- ing probe lengths: 120, 160, 220, 300, 400 mm. The flow probes are therefore suitable for being mounted into existing pipes with diameters of 1/2" to DN 300 upwards. The exact positioning of the sensor in the middle of the pipe is granted by means of the engraved depth scale. The maximum mounting depth corre- sponds to the respective probe length. (Probe length 220 mm = 220 mm max- imum mounting depth). 2) If there is no suitable measuring site with 1/2” ball valve, there are two easy ways to set up a measuring site: A Weld on a 1/2" screw neck and screw on a 1/2" ball valve BMount spot drilling collar incl. ball valve (see accessories). By means of the drilling jig, it is possible to drill under pressure through the 1/2" ball valve into the existing pipe. The drill- ing chips are collected in a filter. Then install the probe as described under 1). 3) Due to the large measuring range of the probe even extreme requirements to the consumption measurement (high volume flow in small pipe diameters) can be met. The measuring range is depending on the pipe diameter - see table on the right hand side. 1/2" mounting thread 1/2" - ball valve closed Installation depth = x + y dA = outer diameter x = dA 2 y x a d Engraved depth scale for precise installation 180 170 160 Safety ring A Screw neck B Spot drilling collars Drill under pressure with the CS drilling jig Flow measuring ranges VA 500 for compressed air (ISO 1217: 1000 mbar, 20 °C) Measuring ranges for other types of gas see pages 136 to 137 VA 500 Max. Inside diameter of pipe (185.0 m/s) VA 500 Standard (92.7 m/s) VA 500 High-Speed (224.0 m/s) Inch mm Measuring range full scale m³/h (cfm) Measuring range full scale m³/h (cfm) Measuring range full scale m³/h (cfm) 16.1 21.7 27.3 36.0 41.9 53.1 68.9 80.9 DN 15 759 l/min DN 20 89 m³/h DN 25 148 m³/h DN 32 266 m³/h DN 40 366 m³/h DN 50 600 m³/h DN 65 1028 m³/h DN 80 1424 m³/h 26 52 86 156 215 353 604 838 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 110.0 DN 100 2644 m³/h 1556 5278 m³/h 133.7 DN 125 3912 m³/h 2302 7808 m³/h 159.3 DN 150 5560 m³/h 3272 11096 m³/h 6530 13436 m³/h 7907 200.0 DN 200 8785 m³/h 5170 17533 m³/h 10318 21229 m³/h 12493 250.0 DN 250 13744 m³/h 8088 27428 m³/h 16141 33211 m³/h 19544 300.0 DN 300 19814 m³/h 11661 39544 m³/h 23271 47880 m³/h 28177 1516 l/min 53 1836 l/min 177 m³/h 294 m³/h 531 m³/h 732 m³/h 1197 m³/h 2051 m³/h 2842 m³/h 104 173 312 430 704 1207 1672 3106 4594 215 m³/h 356 m³/h 643 m³/h 886 m³/h 1450 m³/h 2484 m³/h 3441 m³/h 6391 m³/h 9453 m³/h 64 126 210 378 521 853 1461 2025 3761 5563 94 www.cs-instruments.com
Display head rotatable by 180 ° e.g. in case of reverse flow direction Display shows 2 values at the same time: • Present flow in m³/h, l/min,... • Total consumption (counter reading) in m³, l • Temperature measurement Readout values in the display can be rotated by 180°, e.g. for overhead installation Flow [Thermal] VA 520 - Inline flow meter Modbus-RTU output 4...20 mA output for present flow Pulse output for total flow (counter reading), galvan- ically isolated or M-Bus (optionally) NEW: As option, integrated pressure sensor Measuring unit can be unscrewed: Removal of the entire measuring section not necessary, no by-pass necessary Easy installation into the existing pipeline due to integrated measur- ing section and weld neck flange (according to EN 1092-1 PN 40) High measuring accuracy due to defined measuring section (inlet and outlet section) With a key stroke: • Reset counter reading • Select units • Zero-point adjustment, leak flow volume suppression Option: Bi-directional measurement. Blue or green arrows in the display indicate the direction of flow. A meter reading is available for each flow direction. The sensor can be removed and cleaned Application-technological features of the flow meters VA 520: • Digital interfaces such as Modbus-RTU, Ethernet (PoE) and M-Bus enable connection to higher-level systems such as energy man- agement systems, building management systems, PLC,... • Easy and affordable installation • Units freely selectable via keys on the display m³/h, m³/min, l/min, l/s, kg/h, kg/min, kg/s, cfm • Compressed air counter up to 1,999,999,999 m³ can be reset to “zero” via keypad • Analog output 4...20 mA, pulse output (electrically isolated) • High measuring accuracy even in the lower measuring range (ideal for leakage measurement) • Negligibly small loss of pressure • Calorimetric measuring principle, no additional pressure and temperature measurement necessary, no mechanically moved parts • Comprehensive diagnostic functions can be read out on the display or remote access via Modbus-RTU such as exceeding max./ min values °C, calibration cycle, error codes, serial number. All parameters can be read out and changed via Modbus 96 www.cs-instruments.com
Flow [Thermal] Measuring range - Flow VA 520 1/4“ 3/8“ 1/2" 3/4" 1" 1 ¼" 1 ½" 2" 2 ½" 3" l/min (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) m³/h (cfm) Referenzbedingungen DIN 1945 / ISO 1217: 20 °C, 1000 mbar Low-Speed (50 m/s) 25 (0,9) 225 Nl/min (8) 20 (14) Air Standard (92,7 m/s) 50 (1,8) Max (185 m/s) 105 (3,6) High -Speed (224 m/s) 130 (4,5) 25 (14,7) 50 (29,4) 60 (35,3) Setting to DIN 1343: 0 °C, 1013.25 mbar 45 (25) 45 (25) 85 (50) 75 (45) 140 (80) 195 (115) 320 (190) 550 (325) 765 (450) 145 (85) 265 (155) 365 (215) 600 (350) 1025 (600) 1420 (835) 90 (50) 175 (100) 290 (170) 530 (310) 730 (430) 1195 (700) 2050 (1205) 2840 (1670) 110(60) 215 (125) 355 (210) 640 (375) 885 (520) 1450 (850) 2480 (1460) 3440 (2025) Low-Speed (50 m/s) 45 (1,5) 330 Nl/min (11,7) 35 (20) 75 (40) 120 (70) 220 (130) 305 (180) 505 (295) 865 (510) 1200 (705) Argon (Ar) Standard (92,7 m/s) Max (185 m/s) 85 (3) 170 (6) 35 (20,5) 75 (44,1) 70 (40) 135 (80) 230 (135) 415 (245) 570 (335) 935 (550) 1605 (945) 2225 (1310) 140 (80) 275 (160) 460 (270) 830 (485) 1140 (670) 1870 (1100) 3205 (1885) 4440 (2615) High-Speed (224 m/s) 205 (7,2) 95 (55,9) 170 (100) 335 (195) 555 (325) 1005 (590) 1385 (815) 2265 (1330) 3880 (2285) 5380 (3165) Low-Speed (50 m/s) 25 (0,9) 225 Nl/min (7,9) 20 (14) 45 (25) 45 (25) 85 (50) 75 (45) 140 (80) 195 (115) 320 (185) 545 (320) 760 (445) 145 (85) 260 (155) 360 (210) 590 (345) 1015 (595) 1405 (825) Carbondi- oxide (CO2) Standard (92,7 m/s) 50 (1,8) Max (185 m/s) 105 (3,6) High-Speed (224 m/s) 130 (4,5) 25 (14,7) 50 (29,4) 60 (35,3) 90 (50) 175 (100) 290 (170) 525 (305) 720 (425) 1185 (695) 2030 (1190) 2810 (1655) 105 (60) 210 (125) 350 (205) 635 (370) 875 (515) 1430 (840) 2455 (1445) 3405 (2000) Low-Speed (50 m/s) 25 (0,9) 205 Nl/min (7,2) 20 (13) 40 (20) 40 (25) 80 (45) 70 (40) 130 (75) 180 (105) 295 (175) 505 (300) 705 (415) 135 (75) 240 (140) 335 (195) 550 (320) 945 (555) 1305 (770) Nitrogen (N2) Standard (92,7 m/s) 50 (1,5) Max (185 m/s) 100 (3,3) High-Speed (224 m/s) 120 (4,2) 20 (11,7) 45 (26,4) 55 (32,3) 80 (45) 160 (95) 270 (155) 485 (285) 670 (395) 1100 (645) 1885 (1110) 2610 (1535) 100 (55) 195 (115) 325 (190) 590 (345) 815 (475) 1330 (780) 2280 (1340) 3165 (1860) Low-Speed (50 m/s) 25 (0,9) 215 Nl/min (7,5) 20 (13) 40 (25) 45 (25) 80 (45) 75 (40) 135 (80) 185 (110) 305 (180) 525 (310) 730 (430) 140 (80) 250 (145) 345 (205) 570 (335) 980 (575) 1355 (795) Oxygen (O2) Standard (92,7 m/s) 50 (1,8) Max (185 m/s) 100 (3,6) High-Speed (224 m/s) 125 (4,2) 20 (11,7) 45 (26,4) 55 (32,3) 85 (50) 165 (95) 280 (165) 505 (295) 695 (410) 1140 (670) 1955 (1150) 2710 (1590) 105 (60) 205 (120) 340 (200) 610 (360) 845 (495) 1380 (810) 2365 (1390) 3280 (1930) Low-Speed (50 m/s) 25 (0,9) 220 Nl/min (7,7) 20 (14) 40 (25) 45 (25) 85 (50) 75 (45) 140 (80) 190 (110) 315 (185) 540 (320) 750 (440) 140 (85) 260 (150) 355 (210) 585 (345) 1005 (590) 1395 (820) Nitrous oxide (N2O) Standard (92,7 m/s) 50 (1,8) Max (185 m/s) 105 (3,6) High-Speed (224 m/s) 125 (4,5) 20 (11,7) 45 (26,4) 60 (35,3) 85 (50) 170 (100) 285 (170) 520 (305) 715 (420) 1170 (690) 2010 (1180) 2785 (1640) 105 (60) 210 (120) 345 (205) 630 (370) 865 (510) 1420 (835) 2435 (1430) 3375 (1985) Low-Speed (50 m/s) 15 (0,6) 130 Nl/min (4,5) 14,4 (8) Natural gas (NG) Standard (92,7 m/s) Max (185 m/s) 30 (0,9) 60 (2,1) High-Speed (224 m/s) 75 (2,7) 14 (8,8) 25 (14,7) 35 (20,5) 25 (15) 25 (15) 50 (30) 45 (25) 85 (50) 85 (50) 115 (65) 190 (110) 325 (190) 450 (265) 155 (90) 215 (125) 355 (205) 605 (355) 840 (495) 50 (30) 105 (60) 170 (100) 310 (185) 430 (250) 705 (415) 1210 (710) 1680 (985) 65 (35) 125 (70) 210 (120) 380 (220) 520 (305) 855 (500) 1465 (865) 2035 (1195) Optional: Connection to different Bus systems There are different options available for connection to modern Bus systems: • Ethernet interface (Modbus-TCP) / PoE • M-BUS • Modbus-RTU • IO-Link Ethernet Modbus TCP M12 Ethernet port, x-coded For further accessories refer to pages 106-110 www.cs-instruments.com 97
Flow [Thermal] VA 520 - Inline flow meter Example order code VA 520: 0695 xxxx_B1_C1_E1_F1_G1_H1_K1_L1_M1_N1_O1_R1_Y1 Measuring range (see table 114-117) B1 B2 B3 Max version (185 m/s) Low-speed version (50 m/s) Standard version (92,7 m/s) B4 High-speed version (224 m/s) Process connection C1 R male thread C2 NPT male thread (only in 1.4404) C3 Flange DIN EN 1092-1 C4 C5 Flange ANSI 16.5 Class 150 lbs Flange ANSI 16.5 Class 300 lbs Option signal outputs / bus connection E1 E2 E4 E5 E6 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) Ethernet interface (Modbus / TCP), 1 x 4...20 mA ana- logue output (not electrically isolated), RS 485 (Mod- bus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/ TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA analog output (not galvanical- ly isolated), RS 485 (Modbus RTU), pulse output not applicable Adjustment/calibration F1 F2 No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below Surface conditon L1 L2 L3 standard version Special cleaning - oil and grease free (e. g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free Accuracy class M1 M2 ± 1.5% of the measured value ± 0.3% f.s. (standard) ± 1% of the measured value ± 0.3% f.s. (precision) Approvals N1 N3 Non-explosive area - no approval DVGW approval for natural gas (max. pressure 16 bar) Bi-directionale measurement O1 O2 without with (2 units 4...20 mA analogue output, pulse output These are omitted for Ethernet (PoE and M-Bus) Special measuring range R1 Special measuring range (please specify when placing order) Option pressure measurement (only with: G1, G2,G3, K1, L1, N1, O1) Y1 Y2 Y3 without pressure sensor with integrated pressure sensor 0...16 bar(g) (Output only via digital interfaces) with integrated pressure sensor 10...2000 mbar (Output only via digital interfaces) Gas type G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G12 G13 Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) (real gas adjustment F2 required) Propane (C3H8) (real gas adjustment F2 required) Methane (CH4) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Reference standard H1 H2 H3 20 °C, 1000 mbar 0 °C, 1013.25 mbar 15 °C, 981 mbar H4 15 °C, 1013.25 mbar Maximum pressure K1 K2 16 bar 40 bar 98 www.cs-instruments.com
Flow [Thermal] Order no. VA 520 ORDER NO. DESCRIPTION (Flange version) / Stainless steel 1.4404 VA 520 flow meter with integrated DN 15 measuring section with flange 0695 2521 VA 520 flow meter with integrated DN 20 measuring section with flange 0695 2522 VA 520 flow meter with integrated DN 25 measuring section with flange 0695 2523 VA 520 flow meter with integrated DN 32 measuring section with flange 0695 2526 VA 520 flow meter with integrated DN 40 measuring section with flange 0695 2524 VA 520 flow meter with integrated DN 50 measuring section with flange 0695 2525 VA 520 flow meter with integrated DN 65 measuring section with flange 0695 2527 VA 520 flow meter with integrated DN 80 measuring section with flange 0695 2528 DESCRIPTION VA 520 flow meter with 1/4" measuring section VA 520 flow meter with 3/8” measuring section VA 520 flow meter with 1/2" measuring section VA 520 flow meter with 3/4" measuring section VA 520 flow meter with 1" measuring section VA 520 flow meter with 1 1/4" measuring section VA 520 flow meter with 1 1/2" measuring section VA 520 flow meter with 2" measuring section ORDER NO. Stainless steel ORDER NO. Stainless steel 1.4404 1.4301 0695 1520 0695 0520 0695 1527 0695 0527 0695 1521 0695 0521 0695 1522 0695 0522 0695 1523 0695 0523 0695 1526 0695 0526 0695 1524 0695 0524 0695 1525 0695 0525 ACCESSORIES ISO calibration certificate (5 calibration points) for VA sensors Additional calibration curve stored in the sensor Certificate of origin Closing cap for measuring section in aluminium Closing cap for measuring section stainless steel 1.4404 Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug For further accessories refer to pages 106-110 ORDER NO. 3200 0001 Z695 5011 Z695 5012 0190 0001 0190 0002 0553 0104 0553 0105 0553 2503 0553 2504 TECHNICAL DATA VA 520 Parameters: Units adjustable via keys at display: Sensor: Measured medium: Gas types are adjust- able over CS service software or CS data logger: Measuring range: Accuracy: (o. M. V. = of measured value) (o. F. S. = of full scale) Operating temperature: Operating pressure: Digital output: m³/h, l/min (1000 mbar, 20 °C) in case of com- pressed air or Nm³/h, Nl/min (1013 mbar, 0 °C) in case of gases m³/h, m³/min, l/min, l/s, ft/ min, cfm, m/s, kg/h, kg/min, g/s, lb/min, lb/h Thermal mass flow sensor Air, gases Air, nitrogen, argon, CO2, oxygen See table above ± 1.5% of m.v. ± 0.3% of f.s. on request: ± 1% of m.v. ± 0.3% of f.s. -30…80 °C -20...80 °C with pressure sensor -1 to 16 bar optionally up to PN 40 RS 485 interface, (Mod- bus-RTU), optional: Ethernet interface PoE), M-Bus, IO-Link Analogue output: 4…20 mA for m³/h or l/min Pulse output: Supply: Burden: Housing: Measuring section: 1 pulse per m³ or per litre electrically isolated. Pulse weight can be set on the display. Alternatively, the pulse output can be used as an alarm relay 18…36 VDC, 5 W < 500 Ω Polycarbonate (IP 65) Stainless steel, 1.4404 or 1.4301 Mounting position: any www.cs-instruments.com 99
Flow [Thermal] VA 520 - Flange Measuring section Outer pipe Inner pipe DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 mm 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 mm 16.1 21.7 27.3 36.0 41.9 53.1 68.9 80.9 Flange DIN EN 1092-1 L mm 300 475* 475* 475* 475* 475* 475* 475* L1 mm 210 275 275 275 275 275 275 275 H mm 213.2 218.2 223.2 235.7 240.7 248.2 268.2 275.7 H1 mm 165.7 165.7 165.7 165.7 165.7 165.7 175.7 175.7 ØD mm 95 105 115 140 150 165 185 200 ØK mm 65 75 85 100 110 125 145 160 n x ØL 4 x 14 4 x 14 4 x 14 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 *Attention: Shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site. VA 520 - Thread Connection thread Outer pipe mm Inner pipe mm L mm L1 mm H mm H1 mm 8.9 137 13.7 17,2 194 300 R 1/4″ R 3/8″ R 1/2″ R 3/4″ R 1″ R 1 1/4″ R 1 1/2″ R 2″ *Attention: Shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site! 174.7 165.7 200 210 275 275 165,7 275 275 275 12,5 16.1 21.7 27.3 48.3 60.3 41.9 53.1 21.3 26.9 33.7 42.4 475* 475* 176.4 475* 475* 475* 165.7 165.7 179.2 182.6 165.7 165.7 165.7 186.9 186.9 195.9 300* 175 36.0 100 www.cs-instruments.com A mm 15 15 20 20 25 25 25 30 165.7
Flow [Thermal] VA 521 - Compact inline flow sensor for compressed air and other types of gas No inlet section necessary – integrated flow straightener – sensor unit removable The newly developed VA 521 combines modern digital interfaces for connection to energy monitoring systems with a small, compact design. The VA 521 is always used when many machines (compressed air consumers) are to be integrated into an energy monitoring network. Readout values in the display can be rotated by 180°, e.g. for overhead installa- tion Display shows 2 values at the same time: • Present flow in m³/h, l/min,... • Total consumption (counter reading) in m³, l, kg • Temperature measurement Screw-in thread: Easy installation into the existing pipe due to integrated measuring section (suitable for 1/2", 3/4", 1", 1 1/4", 1 1/2" or 2" lines) Advantages at a glance: • Compact, small design - for use in ma- chines, behind maintenance unit on the end user • All interfaces are freely programmable via the display • Modbus-RTU output • 4...20 mA analogue output for present flow • Pulse output total flow (counter reading), electrically isolated. Optional: M-Bus, Ethernet interface or PoE • NEW: As option, integrated pressure sensor Integrated flow straightener - no inlet section necessary With a key stroke: • Reset counter reading • Select units • Parameterise interfaces The sensor can be removed from the measuring section and cleaned. Flow measuring ranges VA 521 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20 °C) Measuring ranges for other types of gas see pages 138 to 141 Measuring Measuring range full Thread A1 L B H1 H A section DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 scales m³/h G 1/2″ G 3/4″ G 1″ G 1 1/4″ G 1 1/2″ G 2″ 90 m³/h 170 m³/h 290 m³/h 530 m³/h 730 m³/h 1195 m³/h cfm 50 100 170 310 430 700 mm mm mm mm mm mm 135 135 135 135 135 135 55 55 55 80 80 80 50 50 50 80 80 80 190,65 190,65 190,65 215.45 215.45 215.45 25 26 33 35 36 44 20 20 25 25 25 30 102 www.cs-instruments.com
Flow [Thermal] Example order code VA 521: 0696 0521_A2_B1_C1_D1_E1_F1_G1_H1_I1_J1_K1_L1_M1_N1_O1_R1 Measuring section A2 A3 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ A4 A5 A6 A7 G female thread NPT female thread Threaded version B1 B2 Material type C1 Aluminium C2 Stainless steel 316L Adjustment/calibration D1 No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below D2 Gas type E1 E2 E3 E4 E5 E6 E7 E90 E91 Measuring range (see table) F1 Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Low-speed version (50 m/s) F2 F3 F4 Standard version (92,7 m/s) Max version (185 m/s) High-speed version (224 m/s) Reference standard G1 G2 G3 20 °C, 1000 mbar 0 °C, 1013.25 mbar 15 °C, 981 mbar 15 °C, 1013.25 mbar G4 Display option H1 H2 With integrated display Without display Pressure measurement option (only with: E1, E2, E3, M1, N1, P1) I1 I2 I3 Without pressure sensor with integrated pressure sensor 0...16 bar(g) (Output only via digital interfaces) with integrated pressure sensor 10...2000 mbar (Output only via digital interfaces) Signal / bus connection option J1 J2 J3 J4 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus / TCP), 1 x 4…20 mA ana- logue output (not electrically isolated, RS), 485 (Mod- bus-RTU) Ethernet interface PoE (Modbus / TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Mod- bus-RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) Flow straightener K1 With integrated flow straightener, no additional inlet sec- tion necessary (with measuring section 1/2" to 2") ± 1.5% of m.v. ± 0.3% of f.s. ± 1% of m.v. ± 0.3% of f.s. Accuracy class L1 L2 Maximum pressure M1 M2 Surface conditon N1 16 bar 40 bar (Not available with NPT thread >1”) (only with C2) N2 N3 Standard version Special cleaning oil and grease free (e. g. for oxygen applications and so on) Silicone-free version including special cleaning oil and grease-free Approvals: O1 O2 No approval DVGW approval for natural gas (max. pressure 16 bar) Special measuring range R1 Special measuring range (please specify when placing order) Order no. VA 521 DESCRIPTION Compact inline flow meter ORDER NO. 0696 0521 + Order code A_…R_ For further accessories refer to pages 126 to 130 TECHNICAL DATA VA 521 Parameters: Units adjustable via keys at display: Sensor: Measured medium: Gas types are adjustable over CS service software or CS data logger: Measuring range: Accuracy: (o. M. V. = of measured value) (o. F. S. = of full scale) Operating temperature: m³/h, l/min (1000 mbar, 20 °C) in case of compressed air or Nm³/h, Nl/min (1013 mbar, 0 °C) in case of gases m³/h, m³/min, l/min, l/s, ft/min, cfm, m/s, kg/h, kg/min, g/s, lb/min, lb/h Thermal mass flow sensor Air, gases Air, nitrogen, argon, CO2, oxygen See table ± 1.5% of m.v. ± 0.3 % of f.s. on request: ± 1% of m.v. ± 0.3% of f.s. -30…80 °C, -20...80 °C with pressure sensor Operating pressure: Up to 16 bar, optionally 40 bar Digital output: RS 485 interface, (Modbus-RTU), optional M-Bus, Ethernet interface or PoE Analogue output: 4…20 mA for m³/h or l/min Pulse output: Supply: Burden: Housing: 1 pulse per m³ or per litre electrically isolated. Pulse weight can be set on the display. Alternatively, the pulse output can be used as an alarm relay. 18…36 VDC, 5 W < 500 Ω Polycarbonate (IP 65) Measuring section: Aluminium, 316L Connection thread of measuring sections: G 1/2" to G 2" (BSP British Standard Piping) or 1/2" to 2" NPT thread Mounting position: any www.cs-instruments.com 103
Flow [Thermal] VA 525 - Compact inline flow sensor for air and nitrogen No inlet section necessary – integrated flow straightener – optional pressure sensor The newly developed VA 525 combines modern digital interfaces for connection to an energy monitoring system with a small, compact design. The VA 525 is always used when many machines (compressed air consumers) are to be integrated into an energy monitoring network. Advantages at a glance: • Compact, small design - for use in ma- chines, behind maintenance unit on the end user • Optionally with conventional analogueue signals (4…20 mA and pulse) or digital interfaces such as Modbus-RTU, Ethernet (also PoE), M-Bus • All interfaces are freely programmable via the display Readout values in the display can be rotated by 180°, e.g. for overhead instal- lation Display shows 2 values at the same time: • Present flow in m³/h, l/min,... • Total consumption (counter reading) in m³, l, kg • Temperature measurement • Optional: Pressure measurement Screw-in thread: Easy installation into the existing pipe due to integrated measuring section (suitable for 1/4", 1/2", 3/4”, 1", 1 1/4", 1 1/2" or 2" lines) 1 2 3 4 5 6 7 8 A B Integrated flow straightener - no inlet section necessary C D E With a key stroke: • Reset counter reading • Select units • Parameterise interfaces F 1 H 1 H A A L Nennweite Anschlussgewinde L in mm B in mm H1 in mm ) 9 5 2 N D I ( 8 2 2 O S I N D I B A in mm DN8 DN15 DN20 Flow measuring ranges VA 525 (max version 185 m/s) for compressed air (ISO 1217:1000 mbar, DN25 20 °C) Measuring ranges for other types of gas see pages 138 to 141 DN32 DN40 DN50 Measuring 15 20 20 25 25 25 30 H1 Measuring range full 135 135 135 135 135 135 135 50 50 50 50 80 80 80 L G 1/4" G 1/2" G 3/4" G 1" G1 1/4" G1 1/2" 55 55 55 55 80 80 80 H in mm 109,1 109,1 109,1 109,1 139,1 139,1 139,1 B G 2" Thread H A section DN 8 DN 15 DN 20 DN 25 2 DN 32 DN 40 DN 50 scales m³/h 105 l/min 90 m³/h 170 m³/h 3 290 m³/h 4 530 m³/h 730 m³/h 1195 m³/h G 1/4″ G 1/2″ G 3/4″ G 1″ G 1 1/4″ G 1 1/2″ G 2″ cfm 3.6 50 100 170 310 430 700 mm mm Verwendungsbereich 135 135 135 135 Zust. Änderung 135 135 135 55 55 55 55 Datum Name 80 80 80 Gewicht: 0.82 kg Blatt 1 (A3) 1 von 1 mm Allgemeintoleranz DIN ISO 2768-m 50 Datum 21.09.2018 50 Bearb. Gepr. Norm Oberfläche Name mm Maßstab: 1:1 Werkstoff: - 109.1 Benennung: 109.1 VA 525 mm 15 20 50 50 80 80 80 109.1 Zeichnungsnummer: 20 109.1 139.1 139.1 139.1 25 25 25 30 104 www.cs-instruments.com
Flow [Thermal] Example order code VA 525: 0695 5250_A1_B1_C1_D1_E1_F1_G1_H1_I1_J1_K1_L1_M1_R1 Measuring section A1 A2 A3 1/4″ 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ G female thread NPT female thread Threaded version B1 B2 Material type C1 Aluminium Adjustment/calibration A4 A5 A6 A7 D1 D2 Gas type E1 E2 Measuring range (see table) F1 Compressed air Nitrogen (N2) Low-speed version (50 m/s) F2 F3 F4 Standard version (92,7 m/s) Max version (185 m/s) High-speed version (224 m/s) Reference standard G1 G2 G3 20 °C, 1000 mbar 0 °C, 1013.25 mbar 15 °C, 981 mbar No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below 15 °C, 1013.25 mbar G4 Display option H1 H2 With integrated display Without display I2 Pressure measurement option I1 Without pressure sensor With integrated pressure sensor 0…16 bar (output only via digital interfaces) With integrated pressure sensor 10…2000 mbar (abs), for vacuum applications (output only via digital interfac- es) I3 Signal output / bus connection option 1x 4...20 mA analogue output for present flow and pulse output Modbus-RTU (RS485) Ethernet interface (Modbus/TCP) Ethernet interface Power over Ethernet (Modbus/TCP) M-Bus With integrated flow straightener, no additional inlet sec- tion necessary (with measuring section 1/2" to 2") Without rectifier (for measuring section 1/4") J1 J2 J3 J4 J5 Rectifier K1 K2 Accuracy class L1 L2 ± 1.5% of m.v. ± 0.3% of f.s. ± 6% of m.v. ± 0.5% of f.s. ± 1% of m.v. ± 0.3% of f.s. L3 Maximum pressure M1 16 bar Surface conditon N1 Standard version Special measuring range R1 Special measuring range (please specify when placing order) Order no. VA 525 DESCRIPTION Compact inline flow meter ORDER NO. 0695 5250 + Order code A_…R_ TECHNICAL DATA VA 525 Parameters: m³/h, l/min (1000 mbar, 20 °C) in case of compressed air or Nm³/h, Nl/min (1013 mbar, 0 °C) in case of gases Units adjustable via keys at display: Sensor: Measured medium: m³/h, m³/min, l/min, l/s, ft/min, cfm, m/s, kg/h, kg/min, g/s, lb/min, lb/h Thermal mass flow sensor Air Measuring range: Accuracy: (o. M. V. = of measured value) (o. F. S. = of full scale) Pressure measure- ment: See table above ± 1.5% of m.v. ± 0.3 % of f.s. on request: ± 1% of m.v. ± 0.3% of f.s. or ± 6% of m.v. ± 0.5% of f.s. 0…16 bar, accuracy: 1%, or 10…2000 mbar (abs) Operating tempera- ture: -20…60 °C Operating pressure: Up to 16 bar Digital output: RS 485 interface, (Modbus-RTU), M-Bus (optional) Ethernet interface or PoE Analogue output: 4…20 mA for m³/h or l/min Pulse output: 1 pulse per m³ or per litre electrically isolated. Pulse weight can be set on the display. Alternatively, the pulse output can be used as an alarm relay. Supply: Burden: Housing: 18…36 VDC, 5 W < 500 Ω Polycarbonate (IP 65) Measuring section: Aluminium Connection thread of measuring sections: G 1/4" to G 2" (BSP British Standard Piping) or 1/2" to 2" NPT thread Mounting position: any www.cs-instruments.com 105
Flow [Differential pressure] VD 500 - Flow sensor for wet compressed air For measuring immediately downstream of the compressor in moist air up to +180 °C FIELD OF APPLICATION: • Measurement immediately downstream of the compressor • Measurement at high temperatures Benefits at a glance: • New: Unique sensitivity in the lower measuring range: Measures from as little as 2 m/s and thus covers the complete operat- ing range of variable speed drive (VSD) compressors • Particularly suitable for extremely high flow rates • Flow, total consumption, temperature and pressure • Measurement at high temperatures, max. temperature 180 °C • Can be used in pipes from DN 20 to DN 600 Installation via 1/2″ ball valve under pressure • Typical applications: • Measurement of the capacity of compressors • Compressed air audits • Efficiency measurement of compressed air systems Installation requirements: • After functioning water separator • In horizontal lines (recommended) or in risers TECHNICAL DATA VD 500 Measuring range: Measured medium: Accuracy: (m.v.: of meas. value) Measuring principle: Measuring span: Response time: 2 up to 224 m/s / 600 m/s (Compressed air) 0,04 to 500 mbar Differential pressure for gases Air, non-aggressive gases ± 1.5% of m.v. Differential pressure 1:100 t 99: < 1 sec. Temperature of the medium: -30 °…+180 °C Operating pressure: Ambient temperature: Power supply: Signal outputs: -1...+30 bar (g) -20 °…+70 °C 18…36 VDC, 5 W As standard: RS 485 (Modbus-RTU), 4…20 mA, pulse Optional: Ethernet Interface (PoE), M-Bus, IO-Link The integrated, precise differential pressure sensor measures the differential pressure/ dynamic pressure at the sensor tip. The pres- sure depends on the respective gas velocity. The flow is therefore easy to determine by means of the pipe diameter. The additional measurement of temperature and absolute pressure and calculation of the relevant density means that measuring can be carried out for various gases, a wide variety of temperatures and pressures. 106 www.cs-instruments.com
Flow [Differential pressure] Example order code VD 500: 0690 5001_A1_B1_C1_D1_E1_G1_J1_K1_M1 Measuring range A1 224 m/s A2 A3 600 m/s 0,04 - 500 mbar Differential pressure (gases) Screw-in thread B1 G 1/2″ NPT 1/2″ PT 1/2″ B2 B3 Installation length / shaft length C1 220 mm C2 Display D1 400 mm with integrated display Signal outputs / bus connection option E1 E2 E3 E4 E5 2x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA analog output (not galvanically isolated), RS 485 (Modbus RTU), pulse output not applicable Reference standard G1 20 °C, 1000 mbar G2 G3 G4 0 °C, 1013.25 mbar 15 °C, 981 mbar 15 °C, 1013.25 mbar Calibration J1 J2 Gas type K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K90 K91 No real gas calibration - Adjustment of gas type via gas constant Real gas calibration in selected gas type Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) Propane (C3H8) Methane (CH4) Biogas (Methane 50%: CO2 50%) Hydrogen (H2) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Max. pressure M1 30 bar (g) M3 M4 2 bar (g) 10 bar (g) DESCRIPTION VD 500 flow sensor for wet compressed air Accessories: ISO calibration certificate High-pressure protection Configuration see page 127 ORDER NO. 0690 5001 + Order code A_...K_ 3200 0001 0530 2205 Simple installation and removal under pressure Installation depth = x + y Engraved depth scale for pre- dA = outer diameter cise installation x = dA 2 d A x y 180 170 160 )15° Recommended installation position Flow measuring ranges VD 500 for compressed air (ISO 1217:1000 mbar, 20 °C) Inside diameter of pipe VD 500 2 … 224 m/s Inch 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ mm 21,7 27,3 36,0 41,9 53,1 68,9 80,9 110,0 133,7 159,3 200,0 250,0 300,0 DN DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300 Measuring range m³/h 2 … 215 3,2 … 357 5,7 … 644 8 … 886 cfm 1.2 … 127 1.9 … 210 3.4 … 379 4.7… 522 13 … 1450 8 … 853 23 … 2484 13 … 1462 31 … 3440 18 … 2025 57 … 6391 34 … 3762 85 … 9453 50 … 5564 120 … 13436 71 … 7908 190 … 21230 112 … 12495 296 … 33211 175 … 19547 428 … 47881 252 … 28182 www.cs-instruments.com 107
Flow [Differential pressure] VD 520 - Inline differential pressure flow sensor FIELD OF APPLICATION: • Wet compressed air • Technical gases • Mixed gases: e. g. Natural gas/H2 • LPG • Propane • CO2 Benefits at a glance: • Ready-to-use compact flow meter to minimize installation effort – pressure and temperature compensation integrated • Provides flow rate, total consumption, temperature and pressure • Differential pressure sensor element with unique sensitivity, mea- sures highly accurate at < 2 m/s • Large flow range with extended turn down ratio thanks to the use of measuring sections with reduced inner diameter • Shorter inlet sections required due to the use of an averaging pitot tube • Robust design, no moving parts • Sensor head can be removed for calibration purpose Averaging pitot tube TECHNICAL DATA VD 520 Measuring range: 2 up to 224 m/s / 600 m/s (compressed air) 0,04 up to 500 mbar differential pressure for gases Measured medium: Accuracy: (m.v.: of meas. value) Measuring principle: Measuring span: Response time: Air and gases ± 1.5% of m.v. Differential pressure 1:100 / 300 t 99: < 1 sec. Temperature of the medium: -30 °…+80 °C Operating pressure: Ambient temperature: Power supply: Signal outputs: -1...30 bar (g) -20 °…+70 °C 18…36 VDC, 5 W As standard: RS 485 (Modbus-RTU), 4…20 mA, pulse Optional: Ethernet Interface (PoE), M-Bus The integrated, precise differential pressure sensor measures the differential pressure/ dynamic pressure at the sensor tip. The pres- sure depends on the respective gas velocity. The flow is therefore easy to determine by means of the pipe diameter. The additional measurement of temperature and absolute pressure and calculation of the relevant density means that measuring can be carried out for various gases, a wide variety of temperatures and pressures. 108 www.cs-instruments.com
Flow [Differential pressure] Example order code VD 520: 0690 0520_A1_B1_C1_D1_E1_F2_G1_H1_K1_L1 Measuring section A1 A2 A3 A23 A4 A24 A5 A25 A6 A26 A7 A27 A8 A28 A29 DN 15 DN 20 DN 25 DN 25 reduced DN 15 (only with Flange) DN 32 DN 32 reduced DN 20 (only with Flange) DN 40 DN 40 reduced DN 25 (only with Flange) DN 50 DN 50 reduced DN 32 (only with Flange) DN 65 (only with Flange) DN 65 reduced DN 40 (only with Flange) DN 80 (only with Flange) DN 80 reduced DN 50 (only with Flange) DN 100 reduced DN 65 (only with Flange) Measuring range B1 B2 B3 224 m/s (compressed air) 600 m/s (compressed air) 0,04 - 500 mbar differential pressure (gases) Process connection C1 C2 C3 C4 C5 Display D1 R male thread NPT male thread Flange DIN EN 1092-1 Flange ANSI 16.5 Class 150 lbs Flange ANSI 16.5 Class 300 lbs with integrated display Signal outputs / bus connection option E1 E2 E3 E4 E5 1x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/TCP), 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA analog output (not galvanically isolated), RS 485 (Modbus RTU), pulse output not applicable No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below Calibration F1 F2 Gas type G1 G2 G3 G4 G5 G6 G7 G8 G9 Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) Propane (C3H8) G10 G11 G12 G90 G91 Methane (CH4) Biogas (Methane 50%: CO2 50%) Hydrogen (H2) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Reference standard H1 20 °C, 1000 mbar H2 H3 H4 0 °C, 1013,25 mbar 15 °C, 981 mbar 15 °C, 1013,25 mbar Maximum pressure K1 30 bar (g) K3 K4 2 bar (g) 10 bar (g) Surface conditon L1 L2 L3 standard version Special cleaning - oil and grease free (e. g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free DESCRIPTION VD 520 Inline differential pressure flow sensor ORDER NO. 0690 0520 + Order code A_…L_ Accessories: ISO calibration certificate (5 calibration points) for VA sensors Certificate of origin Closing cap for measuring section in aluminium Closing cap for measuring section stainless steel 1.4404 Connection cable for VA/FA series, 5 m Connection cable for VA/FA series, 10 m Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug 3200 0001 Z695 5012 0190 0001 0190 0002 0553 0104 0553 0105 0553 2503 0553 2504 Flow measuring ranges VD 520 for compressed air (ISO 1217:1000 mbar, 20 °C) Inside diameter of pipe VD 520 2 … 224 m/s Measuring range Inch mm DN 1/2“ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 16,1 21,7 27,3 36,0 41,9 53,1 68,9 80,9 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 m³/h 1 ... 110 2 … 215 3,2 … 357 5,7 … 644 8 … 886 13 … 1450 23 … 2484 31 … 3440 cfm 0.6 ... 65 1.2 … 127 1.9 … 210 3.4 … 379 4.7… 522 8 … 853 13 … 1462 18 … 2025 www.cs-instruments.com 109
Flow [Differential pressure] VD 520- with thread Measuring section AD pipe - mm ID pipe - mm L - mm L1 - mm H - mm H1 - mm R A - mm DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 21,3 26,9 33,7 42,4 48,3 60,3 16,1 21,7 27,3 36,0 41,9 53,1 300 475 475 475 475 475 210 275 275 275 275 275 227,9 230,7 234,1 238,4 241,4 247,4 217,2 217,2 217,2 217,2 217,2 217,2 R 1/2” R 3/4” R 1” R 1 1/4” R 1 1/2” R 2” 20 20 25 25 25 30 VD 520 - with flange (Material stainless steel: 1.4404) Measuring section AD pipe - mm ID pipe - mm L - mm 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 110 16,1 21,7 27,3 36,0 41,9 53,1 68,9 80,9 300 475 475 475 475 475 475 475 L1 - mm 210 275 275 275 275 275 275 275 H - mm 264,7 269,7 274,7 287,2 292,2 299,7 319,7 327,2 www.cs-instruments.com H1 ges - mm Ø D - mm Ø K - mm n x Ø L - mm 217,2 217,2 217,2 217,2 217,2 217,2 217,2 217,2 95 105 115 140 150 165 185 200 65 75 85 100 110 125 145 160 4x14 4x14 4x14 4x18 4x18 4x18 8x18 8x18
Flow [Differential pressure] VD 520 - Reduced measuring section with flange (Material stainless steel: 1.4404) Measuring section AD pipe - mm Reduction ID pipe - mm L - mm L1 - mm H - mm DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 25 - DN 15 DN 32 - DN 20 DN 40 - DN 25 DN 50 - DN 32 DN 65 - DN 40 DN 80 - DN 50 DN 100 DN 100 - DN 65 21,3 26,9 33,7 42,4 48,3 60,3 76,1 16,1 21,7 27,3 36,0 41,9 53,1 68,9 475 475 475 475 475 475 475 275 275 275 275 275 275 275 274,7 287,2 292,2 299,7 309,7 317,2 344,7 H1 - mm 217,2 217,2 217,2 217,2 217,2 217,2 227,2 Flange DIN EN 1092-1 Ø D - mm Ø K - mm n x Ø L - mm 115 140 150 165 185 200 235 85 100 110 125 145 160 190 4x14 4x18 4x18 4x18 8x18 8x18 8x22 www.cs-instruments.com 111
Flow [Differential pressure] VD 550 - Robust flow sensor for wet compressed air and gases FIELD OF APPLICATION: • Wet air • Technical gas • Mixed gases: e.g. natural gas/H2 • LPG • Propane • CO2 Benefits at a glance: • Unique sensitivity in the lower measuring range: Measures from as little as 2 m/s and thus covers the complete operat- ing range of variable speed drive (VSD) compressors • Particularly suitable for extremely high flow rates • Flow, total consumption, temperature and pressure • Measurement at high temperatures, max. temperature 180 °C • Can be used in pipes from DN 20 to DN 1500 • • Robust impact-proof aluminum die cast housing for outdoor area IP 67 Installation via 1/2″ or 3/4” ball valve under pressure Typical applications: • Measurement of the capacity of compressors • Compressed air audits • Efficiency measurement of compressed air systems • Typical applications: • After a functioning water separator • • In horizontal pipes (recommended) or in riser pipes Installation without water separator only with 3/4” screw thread in horizontal pipes TECHNICAL DATA VD 550 Measuring range: 2 up to 224 m/s / 600 m/s (compressed air) 0,04 up to 500 mbar differential pressure for gas Measured medium: Accuracy: (m.v.: of meas. value) Measuring principle: Measuring span: Response time: Air and gas ± 1,5 % of m.v. Differential pressure 1:100 / 300 t 99: < 1 sec. Temperature of the medium: -30…+180 °C Operating pressure: -1...+100 bar (g) Ambient temperature: -20 …+70 °C Protection class: Power supply: Signal outputs: IP 67 18…36 VDC, 5 W 1x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) Optional: 2 x 4...20 mA active, Ethernet interface (PoE), M-Bus; HART, IO-Link The integrated, precise differential pressure sensor measures the differential pressure/ dynamic pressure at the sensor tip. The pres- sure depends on the respective gas velocity. The flow is therefore easy to determine by means of the pipe diameter. The additional measurement of temperature and absolute pressure and calculation of the relevant density means that measuring can be carried out for various gases, a wide variety of temperatures and pressures. 112 www.cs-instruments.com
Flow [Differential pressure] Example order code VD 550: 0690 5501_A1_B1_C1_D1_E1_G1_J1_K1_M1 Measuring range A1 A2 A3 224 m/s (Compressed air) 600 m/s (Compressed air) 0,04 - 500 mbar Differential pressure (gases) K10 K11 K12 K90 K91 Methane (CH4) Biogas (Methane 50%: CO2 50%) Hydrogen (H2) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) B1 Screw-in thread G 1/2″ NPT 1/2″ PT 1/2″ G 3/4″ NPT 3/4″ B4 B2 B3 B5 Installation length / shaft length C1 C2 C3 C4 Display D1 220 mm 400 mm 600 mm (only with 3/4“ thread) 1000 mm (only with 3/4“ thread) with integrated display Signal outputs / bus connection option E1 E4 E5 E6 E8 E9 E10 2x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) 1x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485, (Modbus-RTU) HART protocol, 1 x 4…20 mA output (not galvanically isolated), pulse output, without RS 485 (Modbus RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet), (Modbus/ TCP), 1 x 4…20 mA analogue output, (not electrically isolated), pulse output RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA output (not galvanically isolated), pulse output, RS 485 (Modbus RTU) Reference standard G1 G2 G3 G4 20 °C, 1000 mbar 0 °C, 1013,25 mbar 15 °C, 981 mbar 15 °C, 1013,25 mbar Calibration J1 J2 No real gas calibration - Adjustment of gas type via gas constant Real gas calibration in selected gas type Gas type K1 K2 K3 K4 K5 K6 K7 K8 K9 Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) Propane (C3H8) Max. pressure M1 30 bar (g) M2 M3 M4 100 bar (g) 2 bar (g) 10 bar (g) DESCRIPTION VD 550 flow sensor for wet compressed air and gas ORDER NO. 0690 5501 + Order code A_…M_ Connection cable for probes 5 m with open ends 0553 0108 Connection cable for probes 10 m with open ends 0553 0109 Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0.35 A ISO calibration certificate at 5 measuring points Additional calibration point for volume flow (point freely selectible) CS Service Software for VA/VD 550 incl. PC connec- tion set, USB connection and interface adapter for configuration /parametrization High-pressure safety device recommended for the installation of 10 up to 100 bar (for VD 550) 0553 2503 0553 2504 0554 0110 3200 0001 0700 7720 0554 2007 0530 2205 PNG cable screwing - for standard 0553 0552 www.cs-instruments.com 113
Flow [Differential pressure] VD 570 - Robust Inline differential pressure flow sensor for wet compressed air and gases FIELD OF APPLICATION: • Wet compressed air • Technical gases • Mixed gases: e. g. Natural gas/H2 • LPG • Propane • CO2 Benefits at a glance: • Ready-to-use compact flow meter to minimize installation effort – pressure and temperature compensation integrated • Provides flow rate, total consumption, temperature and pressure • Differential pressure sensor element with unique sensitivity, mea- sures highly accurate at < 2 m/s • Large flow range with extended turn down ratio thanks to the use of measuring sections with reduced inner diameter • Shorter inlet sections required due to the use of an averaging pitot tube • Robust design, no moving parts • Sensor head can be removed for calibration purpose TECHNICAL DATA VD 570 Measuring range: Averaging pitot tube 2 up to 224 m/s / 600 m/s (compressed air) 0,04 up to 500 mbar differential pressure for gases Measured medium: Accuracy: (m.v.: of meas. value) Measuring principle: Measuring span: Response time: Air and gases ± 1.5% of m.v. Differential pressure 1:100 / 300 t 99: < 1 sec. Temperature of the medium: -30 °…+80 °C The integrated, precise differential pressure sensor measures the differential pressure/ dynamic pressure at the sensor tip. The pres- sure depends on the respective gas velocity. The flow is therefore easy to determine by means of the pipe diameter. The additional measurement of temperature and absolute pressure and calculation of the relevant density means that measuring can be carried out for various gases, a wide variety of temperatures and pressures. Operating pressure: Ambient temperature: Power supply: Protection class: Signal outputs: -1...30 bar (g) -20 °…+70 °C 18…36 VDC, 5 W IP 67 1x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Mod- bus-RTU) Optional: 2 x 4...20 mA active, Ethernet interface (PoE), M-Bus, IO-Link 114 www.cs-instruments.com
Flow [Differential pressure] Example order code VD 570: 0690 0570_A1_B1_C1_D1_E1_F2_G1_H1_K1_L1 Measuring section A1 A2 A3 A23 A4 A24 A5 A25 A6 A26 A7 A27 A8 A28 A29 DN 15 DN 20 DN 25 DN 25 reduced DN 15 (only with Flange) DN 32 DN 32 reduced DN 20 (only with Flange) DN 40 DN 40 reduced DN 25 (only with Flange) DN 50 DN 50 reduced DN 32 (only with Flange) DN 65 (only with Flange) DN 65 reduced DN 40 (only with Flange) DN 80 (only with Flange) DN 80 reduced DN 50 (only with Flange) DN 100 reduced DN 65 (only with Flange) Measuring range B1 B2 B3 224 m/s (compressed air) 600 m/s (compressed air) 0,04 - 500 mbar differential pressure (gases) Process connection C1 C2 C3 C4 C5 Display D1 R male thread NPT male thread Flange DIN EN 1092-1 Flange ANSI 16.5 Class 150 lbs Flange ANSI 16.5 Class 300 lbs with integrated display Signal outputs / bus connection option E1 E4 E5 E6 E8 E9 E10 2x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) 1x 4…20 mA analogue output (electrically not isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485, (Modbus-RTU) HART protocol, 1 x 4…20 mA output (not galvanically isolated), pulse output, without RS 485 (Modbus RTU) M-Bus, 1 x 4…20 mA analogue output (not electrically isolated), pulse output, RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet), (Modbus/ TCP), 1 x 4…20 mA analogue output, (not electrically isolated), pulse output RS 485 (Modbus-RTU) IO-Link, 1 x 4…20 mA output (not galvanically isolated), pulse output, RS 485 (Modbus RTU) No real gas adjustment - gas type configuration per gas constant Real gas adjustment in the gas type selected below Calibration F1 F2 Gas type G1 G2 G3 G4 G5 G6 G7 G8 G9 Compressed air Nitrogen (N2) Argon (Ar) Carbon dioxide (CO2) Oxygen (O2) Nitrous oxide (N2O) Natural gas (NG) Helium (He) Propane (C3H8) G10 G11 G12 G90 G91 Methane (CH4) Biogas (Methane 50%: CO2 50%) Hydrogen (H2) Further gas / please indicate gas type (on request) Gas mixture / please indicate mixture ratio (on request) Reference standard H1 H2 20 °C, 1000 mbar 0 °C, 1013,25 mbar H3 H4 15 °C, 981 mbar 15 °C, 1013,25 mbar Maximum pressure K1 30 bar (g) K3 K4 2 bar (g) 10 bar (g) Surface conditon L1 L2 L3 standard version Special cleaning - oil and grease free (e. g. for oxygen applications and so on) Silicone-free version including special cleaning oil- and grease-free DESCRIPTION VD 570 Inline differential pressure flow sensor ORDER NO. 0690 0570 + Order code A_…L_ Accessories: ISO calibration certificate (5 calibration points) for VA sensors Certificate of origin Closing cap for measuring section in aluminium Closing cap for measuring section stainless steel 1.4404 3200 0001 Z695 5012 0190 0001 0190 0002 Connection cable for probes 5 m with open ends 0553 0108 Connection cable for probes 10 m with open ends 0553 0109 Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 2503 0553 2504 Flow measuring ranges VD 570 for compressed air (ISO 1217:1000 mbar, 20 °C) Inside diameter of pipe VD 570 2 … 224 m/s Measuring range Inch mm DN 1/2“ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 16,1 21,7 27,3 36,0 41,9 53,1 68,9 80,9 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 m³/h 1 ... 110 2 … 215 3,2 … 357 5,7 … 644 8 … 886 13 … 1450 23 … 2484 31 … 3440 cfm 0.6 ... 65 1.2 … 127 1.9 … 210 3.4 … 379 4.7… 522 8 … 853 13 … 1462 18 … 2025 www.cs-instruments.com 115
Flow [Differential pressure] VD 570- with thread Measuring section AD pipe - mm ID pipe - mm L - mm L1 - mm H - mm H1 - mm R A - mm DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 21,3 26,9 33,7 42,4 48,3 60,3 16,1 21,7 27,3 36,0 41,9 53,1 1 2 3 4 300 475 475 475 475 475 5 210 275 275 275 275 275 246,2 249 252,4 256,7 259,7 265,7 235,5 235,5 235,5 235,5 235,5 235,5 R 1/2” R 3/4” R 1” R 1 1/4” R 1 1/2” R 2” 20 20 25 25 25 30 6 7 8 9 10 11 12 A B C D E 156 135 1 H H K D L1 L F VD 570 - with flange (Material stainless steel: 1.4404) Measuring section AD pipe - mm ID pipe - mm L - mm 21,3 26,9 33,7 42,4 48,3 60,3 2 76,1 88,9 DN 15 G DN 20 DN 25 DN 32 H DN 40 DN 50 1 DN 65 DN 80 116 16,1 21,7 27,3 36,0 41,9 53,1 3 4 68,9 80,9 300 475 475 475 475 475 475 475 5 L1 - mm 210 275 275 275 275 275 6 275 275 H - mm 283 288 293 305,5 310,5 318 7 328 335,5 www.cs-instruments.com A B C D E F ° 0 9 x 4 n x Ø L - mm 4x14 4x14 4x14 Gewicht: 9.33 140 150 Bearb. Gepr. Norm Datum 08.03.2019 Name Bippus 4x18 100 Benennung: VD570 Messstrecke Flansch DN 50 Standart 475 mm 110 Zeichnungsnummer: 04450010E 125 4x18 4x18 Blatt (A2) von 145 160 8x18 8x18 235,5 8 Zust. Änderung Datum 235,5 235,5 165 Name 185 200 nx L ° 5 4 Ø D - mm 95 105 Ø K - mm 65 75 Verwendungsbereich 115 Allgemeintoleranz DIN ISO 2768-mK Oberfläche DIN ISO 1302 85 Maßstab: Werkstoff: H1 ges - mm 235,5 235,5 235,5 235,5 235,5
1 2 3 4 5 6 7 8 9 10 11 12 Flow [Differential pressure] A B C D E F 156 135 1 H H K D L1 L VD 570 - Reduced measuring section with flange (Material stainless steel: 1.4404) Measuring section AD pipe - mm ID pipe - mm Reduction L1 - mm L - mm G DN 25 DN 32 DN 40 H DN 50 DN 65 1 DN 80 DN 25 - DN 15 DN 32 - DN 20 DN 40 - DN 25 DN 50 - DN 32 2 DN 65 - DN 40 3 DN 80 - DN 50 DN 100 DN 100 - DN 65 21,3 26,9 33,7 42,4 4 48,3 60,3 76,1 16,1 21,7 27,3 36,0 5 41,9 53,1 68,9 475 475 475 475 475 475 475 6 275 275 275 275 A B C D E F n x Ø L - mm 4x14 4x18 8 x 45° nx L 2 2 , 5 ° Flange DIN EN 1092-1 H - mm 293 H1 - mm 235,5 Ø D - mm 115 Ø K - mm 85 305,5 Verwendungsbereich 235,5 Allgemeintoleranz DIN ISO 2768-mK Oberfläche DIN ISO 1302 140 Maßstab: Werkstoff: - 100 Gewicht: 10.39 kg 310,5 318 235,5 235,5 Bearb. Gepr. Norm 7 275 8 328 Zust. Änderung Datum 235,5 Name 275 275 335,5 363 235,5 245,5 Datum 05.12.2023 Name Joseph 150 165 185 200 235 Benennung: VD570_DN65 - DN40 Reduzierte Messstrecke VD520 Flansch Version 110 4x18 125 Zeichnungsnummer: 04450050 - 0017 4x18 Blatt (A2) von 8x18 8x18 8x22 145 160 190 www.cs-instruments.com 117
Flow [Vortex-ultrasonic] VU 570 - Vortex ultrasonic flow sensor for technical gases and mixed gases Independent from gas composition – integrated pressure and temperature compensation – larger measuring range than common Vortex sensors FIELD OF APPLICATION: • Technical gases • Mixed gases • Compressed air in PET bottles production • LPG • Propane • Crypton Function principle Vortex ultrasonic: Benefits at a glance: • Measurement of standard volume flow, operating volume flow, mass flow • Suitable for unknown/changing gas compositions and mixed gases • The innovative measuring principle grant a precise flow measu- rement in different gases • Suitable for quickly changing temperature and pressure chan- ges as well as high mass flows Advantages towards common mechanic gas meters: • No moving parts – no wearing Advantages towards common Vortex sensors: • Precise measurement already from 0.3 m/s 118 www.cs-instruments.com
Flow [Vortex-ultrasonic] Example order code VU 570: 0697 0570_A1_B1_C1_D1_E1_F1_G1_H1 Measuring section A1 A2 A3 A4 A5 A6 A7 A8 1/2“ (DN 15) 3/4“ (DN 20) 1“ (DN 25) 1 1/4“ (DN 32) 1 1/2“ (DN 40) 2“ (DN 50) 2 1/2“ (DN 65), (only in flanged version) 3“ (DN 80), (only in flanged version) Process connection B1 B2 B3 B4 B5 R outer threads NPT outer threads Flange DIN 1092-1 Flange ANSI 16.5 Class 150 lbs Flange ANSI 16.5 Class 300 lbs Option display C1 With integrated display C2 Without display Pressure sensor D1 D2 D3 16 bar (g) 40 bar (g) 1.5 bar (g) Signal outputs / bus connection option E1 E4 E5 E8 E9 2 x 4…20 mA analogue output (galv. isolated), pulse out- put, RS 485 (Modbus-RTU) 1 x 4…20 mA analogue output (galv. not isolated), pulse output RS 485 (Modbus-RTU) Ethernet-Interface (Modbus/TCP), 1 x 4…20 mA ana- logueoutput (galv. not isolated), pulse output, RS 485 (Modbus-RTU) M-Bus, 1 x 4…20 mA analogue output (galv. not isola- ted), pulse output RS 485 (Modbus-RTU) Ethernet-Interface PoE (Power over Ethernet) Modbus/ TCP), 1 x 4…20 mA analogue output (galv. not isolated), pulse output, RS 485 (Modbus-RTU) Calibration F1 F2 No real gas calibration - Adjustment of gas type via gas constant Real gas calibration in selected gas type 20 °C, 1000 mbar 0 °C, 1013,25 mbar 15 °C, 981 mbar 15 °C, 1013,25 mbar Operation conditions Reference conditions G1 G2 G3 G4 G5 Accuracy class H1 H2 ± 1,5% of measured value (volume flow) ± 1% of measured value (volume flow) TECHNICAL DATA VU 570 Measuring range: See table Measuring medium: Accuracy: Volume flow (m³/h) Mass flow (kg/h) resp. Standard volume flow (Nm³/h) Meas. principle: Air, non-aggressive gases and mixed gases (non-condensing) ± 1,5 % m. v., optional ± 1 % m. v. ± 2 % m. v., optional ± 1,5 % m. v. Vortex ultrasonic – Vortex frequency measurement Process temp.: -40°…+100°C Process pressure: Up to 40 bar (ü) Protection class: IP67 Material meas. Section and medium-touching parts: Material display unit: Signal outputs: Power supply : Measuring span: Repeatability: Process connection: Stainless steel 316, Plastic Aluminium - Die casting As a standard: RS 485 (Modbus-RTU), 1x 4...20 mA, puls Optional: Ethernet Interface 18…36 VDC 1:50 ± 0,3 % v. M. Flange DIN EN1092-1 or Flange ANSI 150 lbs - 300 lbs R 1/2“ - R 2“ (BSP Brtitish Standard Piping) 1/2“ - 2“ NPT-thread DESCRIPTION VU 570 - Vortex ultrasonic flow sensor for technical gases and mixed gases Further accessories: ISO - calibration certificate at 5 measuring points ORDER NO. 0697 0570+ Order code A_…H_ 3200 0001 Measuring ranges for gases VU 570 under operation conditions Inch 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" mm 16,1 21,7 27,3 36 41,9 53,1 68,9 80,9 DN from m/s to 0,5 0,3 30 15 20 25 32 40 50 65 80 from m³/h to 22,0 0,4 0,7 0,6 1,1 1,5 2,4 4,0 5,6 39,9 63,2 109,9 148,9 239,2 402,7 555,2 from cfm to 0,2 0,4 0,4 0,6 0,9 1,4 2,4 3,3 12,9 23,5 37,2 64,7 87,6 140,8 237,0 326,7 www.cs-instruments.com 119
Flow [Vortex-ultrasonic] VU 570 - with thread Connection thread AD pipe - mm ID pipe - mm L ges - mm L1 - mm L2 - mm H ges - mm B - mm A - mm R 1/2“ R 3/4“ R1“ R1 1/4“ R1 1/2“ R2“ 21,3 26,9 33,7 42,4 48,3 60,3 16,1 21,7 27,3 36,0 41,9 53,1 300 475 475 475 475 475 210 275 275 275 275 275 113,4 113,4 113,4 113,4 113,4 113,4 238 238 253 253 260 271 156 156 156 156 156 156 20 20 25 25 25 30 VU 570 - with flanges Pipe AD pipe - mm 21,3 26,9 33,7 42,4 48,3 60,3 76,1 88,9 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 120 ID pipe - mm L ges - mm L1 - mm L2 - mm H ges - mm B - mm Ø D Ø K n x Ø L 16,1 21,7 27,3 36,0 41,9 53,1 68,9 80,9 300 475 475 475 475 475 475 475 210 275 275 275 275 275 275 275 113,4 113,4 113,4 113,4 113,4 113,4 113,4 113,4 258,5 263,5 276 288,5 293 306,5 325 339 156 156 156 156 156 156 156 156 95 105 115 140 150 165 185 200 65 75 85 100 110 125 145 160 4x14 4x14 4x14 4x18 4x18 4x18 8x18 8x18 www.cs-instruments.com
Flow [Vortex] VX 570 - Vortex Flow sensor for steam, gases and liquids The high-precision all-rounder with integrated pressure and temperature compensation FIELD OF APPLICATION: • Measurement of saturated steam or superheated steam • Measurement of liquids • Measurement of mixed gases • Measurement of corrosive media Benefits at a glance: • Measurement of standard volume flow, operating volume flow, mass flow • Measurement at high temperatures of up to 350°C • Measurement up to 63 bar(g) • Suitable for unknown/changing gas compositions and mixed gases • Aggression resistant – all parts in contact with media made of stainless steel • Not sensitive to vibrations due to reference vibration measurement • No moving parts Vortex operating principle, vortex frequency: 122 www.cs-instruments.com
Flow [Vortex] Example code for VX 570: 0698 0570_A1_B1_C1_D1_E1_F1_G1_H1_I1 Basic model A1 A2 Vortex mass flow meter with integrated temperature and pressure sensor Vortex flow meter without integrated temperature and pressure sensor Measured medium: B1 B2 B3 Steam Liquids Gas Display option C1 With display Measuring section D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 1/2“ (DN 15) 3/4“ (DN 20) 1“ (DN 25) 1 1/4“ (DN 32) 1 1/2“ (DN 40) 2“ (DN 50) 2 1/2“ (DN 65) 3“ (DN 80) 4“ (DN 100) 5“ (DN 125) 6“ (DN 150) 8“ (DN 200) 10“ (DN 250) 12“ (DN 300) Process connection E1 E2 E3 E4 E5 E6 E7 E8 Wafer type up to16 bar(g) / 232 psi(g) Flange DIN PN 16 Flange DIN PN 25 Flange DIN PN 40 Flange DIN PN 63 Flange ANSI Class 150 lbs Flange ANSI Class 300 lbs Flange ANSI Class 400 lbs Signal outputs / bus connection option F1 F3 3 x 4…20 mA analogue output (not electrically isolated), RS 485 (Modbus-RTU) RS 485 (Modbus-RTU) Reference standard G1 G2 G3 G4 G5 20 °C, 1000 mbar 0 °C, 1013.25 mbar 15 °C, 981 mbar 15 °C, 1013.25 mbar Operating conditions Surface condition H1 H2 Standard version Special cleaning – oil and grease free (e.g. for oxygen application) Max. process temperature I1 I2 I3 Up to 150 °C Up to 250 °C Up to 350 °C Measuring ranges of VX 570 (in m/s under operating conditions) Nominal width Gas Steam Liquids from to from to from to DN 15 - DN 20 6 m/s 60 m/s 6 m/s 70 m/s DN 25 - DN 32 4 m/s 60 m/s 4 m/s 70 m/s 0.3 m/s 7 m/s DN 40 - DN 300 2 m/s 60 m/s 2 m/s 70 m/s TECHNICAL DATA VX 570 Measuring range: See table Measured medium: Accuracy: Volume flow (m³/h) Primary single-phase gases, mixed gases, saturated steam, superheated steam and liquids Gas / Steam: ± 1 % of m.v., (Re > 20,000) ± 2 % of m.v., (10,000 < Re < 20,000) Liquids: ± 0.75 % of m.v., (Re > 20,000) ± 2 % of m.v., (10,000 < Re < 20,000) Mass flow (kg/h) or standard volume flow (Nm³/h) Measuring principle: Gas / Steam: ± 1.5 % of m.v., (Re > 20,000) ± 2.5 % of m.v., (10,000 < Re < 20,000) Vortex – vortex frequency measure- ment Process temperature: -40…+350°C Process pressure: Up to 63 bar(g) Protection class IP67 Material measuring section and parts in contact with medium: Material display unit: Signal outputs: Stainless steel SS304 (SS316 on request) Aluminium – die casting As standard: RS 485 (Modbus-RTU), 3x 4...20 mA, Power supply: Measuring span: Viscosity Repeatability: Process connection: Optional: Ethernet interface 18…36 VDC Gases: 1:30 Vapour: 1:35 Liquids 1:23 DN 15 ≤ 4 mPas DN 25 ≤ 5 mPas DN 40...DN 300 ≤ 7 mPas ± 0.3 % of m.v. Flange DIN EN1092-1 Flange ANSI Wafer type DESCRIPTION VX 570 – Vortex flow sensor for steam, gases and liquids ORDER NO. 0698 0570 + Order code A_...I_ Further accessories: ISO calibration certificate at 5 measuring points 3200 0001 www.cs-instruments.com 123
Flow [Vortex] Measuring ranges for gases and liquids VX 570 under operating conditions Inside diameter of pipe Inch mm DN Gases Min flow m3/h Max flow m3/h Min flow cfm Max flow cfm Liquids Min flow m3/h Max flow m3/h Min flow GPM Max flow GPM 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 15 20 25 32 40 50 65 80 100 125 150 200 250 300 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 3.8 6.8 7.1 11.6 9 14.1 23.9 36.2 56.5 88.3 44.5 79.1 123.6 202.5 316.4 494.4 835.5 1265.5 1977.4 3089.7 2.2 4 4.2 6.8 5.3 8.3 14 21.3 33.3 26.2 46.6 72.7 119.2 186.2 291 491.7 744.9 1163.9 52 1818.5 DN 150 127.1 4449.2 74.8 2618.7 DN 200 DN 250 DN 300 226 353.1 508.5 7909.6 133 4655.4 12358.8 207.8 7274.1 17796.6 299.3 10474.7 0.2 0.3 0.5 0.9 1.4 2.1 3.6 5.4 8.5 13.2 19.1 33.9 53.0 76.3 4.4 7.9 12.4 20.2 31.6 49.4 83.5 126.6 197.7 309.0 444.9 791.0 0.8 1.5 2.3 3.8 6.0 9.3 15.8 23.9 37.3 58.3 84.0 19.6 34.8 54.4 89.2 139.3 217.7 367.8 557.2 870.6 1360.4 1958.9 149.3 3482.5 1235.9 233.2 5441.4 1779.7 335.8 7835.6 Measuring ranges for steam VX 570 under operating conditions in kg/h Inside diameter of pipe Inch mm DN T=112 °C T=121 °C P=0.5 bar(g) P=1 bar(g) T=134 °C P=2 bar(g) T=144 °C T=159 °C P=3 bar(g) P=5 bar(g) T=165 °C P=6 bar(g) T=171 °C P=7 bar(g) D=0.8798 kg/m3 Max Min D=1.155 kg/m3 D=1.672 kg/m3 D=2.185 kg/m3 D=3.182 kg/m3 D=3.671 kg/m3 D=4.218 kg/m3 Min Max Min Max Min Max Min Max Min Max Min Max DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 3.4 6.0 6.2 10.2 8.0 12.4 21.0 31.8 49.7 77.7 39.1 69.6 108.7 178.1 278.4 434.9 735.0 1113.4 1739.7 2718.3 DN 150 111.8 3914.4 DN 200 198.8 6958.9 4.4 7.8 8.2 13.4 10.4 16.3 27.6 41.8 65.3 102.0 146.8 261.0 51.4 91.4 142.7 233.9 365.4 571.0 964.9 1461.7 2283.9 6.4 11.3 11.8 19.3 15.1 23.6 39.9 60.5 94.5 74.4 8.3 97.2 132.2 206.6 14.8 15.4 338.6 25.3 529.0 826.6 1396.9 2116.0 19.8 30.9 52.2 79.0 172.8 270.0 442.4 691.3 1080.2 1825.5 12.1 21.6 22.5 36.8 28.8 44.9 76.0 141.6 251.7 393.3 644.3 1006.7 1573.0 2658.4 14.0 24.9 25.9 42.5 33.2 51.9 87.6 163.3 290.4 453.7 743.3 1161.4 1814.8 3066.9 2765.2 115.1 4026.9 132.7 4645.8 3306.2 123.4 4320.6 179.8 6292.1 207.4 7259.0 3568.6 147.6 5166.0 192.9 6751.0 280.9 9831.4 324.1 11342.2 5138.8 212.5 7439.0 277.8 9721.4 404.5 14157.2 466.7 16332.8 9135.6 377.9 13224.9 493.8 17282.5 719.1 25168.4 829.6 29036.2 16.1 28.6 29.8 48.8 38.1 59.6 100.7 152.5 238.3 372.4 536.2 953.2 187.7 333.6 521.3 854.1 1334.5 2085.2 3523.9 5338.0 8340.7 13032.3 18766.5 33362.7 15 20 25 32 40 50 65 80 100 125 150 200 250 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ DN 250 310.7 10873.2 407.8 14274.4 590.4 20663.8 771.5 27003.9 1123.6 39325.6 1296.3 45369.0 1489.4 52129.2 300 DN 300 447.4 15657.5 587.3 20555.1 850.2 29755.9 1111.0 38885.6 1618.0 56628.8 1866.6 65331.4 2144.7 75066.1 Measuring ranges for steam VX 570 under operating conditions kg/h Inside diameter of pipe T=176 °C P=8 bar(g) T=185 °C T=192 °C T=199 °C T=210 °C T=215 °C P=10 bar(g) P=12 bar(g) P=14 bar(g) P=18 bar(g) P=20 bar(g) D=4.723 kg/m3 D=5.752 kg/m3 D=6.671 kg/m3 D=7.706 kg/m3 D=9.593 kg/m3 D=10.57 kg/m3 Inch mm DN Min Max Min Max Min Max Min Max Min Max Min Max 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 124 15 20 25 32 40 50 65 80 100 125 150 200 250 DN 15 18.0 210.1 21.9 255.9 25.4 296.8 29.4 342.9 36.6 426.8 40.3 470.3 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 32.0 33.4 54.6 42.7 66.7 373.6 583.7 956.3 1494.3 2334.8 39.0 40.6 66.6 52.0 81.2 455.0 710.9 45.2 47.1 527.6 824.5 52.2 54.4 609.5 952.4 65.0 67.7 758.8 1185.6 71.7 74.6 836.0 1306.3 1164.7 77.2 1350.8 89.2 1560.4 111.0 1942.4 122.3 2140.3 1819.8 2843.5 60.3 94.2 2110.6 69.7 2438.1 86.7 3035.1 95.5 3344.2 3297.8 108.8 3809.5 135.5 4742.3 149.3 5225.3 112.7 3945.8 137.3 4805.5 159.2 5573.3 183.9 6438.0 229.0 8014.5 252.3 8830.7 170.8 5977.1 208.0 7279.4 241.2 8442.4 278.6 9752.2 346.9 12140.3 382.2 13376.7 DN 100 266.8 9339.3 325.0 11374.0 376.9 13191.2 435.4 15237.9 542.0 18969.2 597.2 20901.1 DN 125 416.9 14592.6 507.8 17771.9 588.9 20611.3 680.3 23809.1 846.8 29639.4 933.1 32658.0 DN 150 600.4 21013.3 731.2 25591.5 848.0 29680.3 979.6 34285.2 1219.4 42680.7 1343.6 47027.5 DN 200 1067.3 37357.1 1299.9 45496.0 1507.6 52765.0 1741.5 60951.4 2167.9 75876.8 2388.7 83604.5 DN 250 1667.7 58370.4 2031.1 71087.6 2355.6 82445.3 2721.0 95236.6 3387.4 118557.6 3732.3 130632.1 300 DN 300 2401.5 84053.4 2924.7 102366.1 3392.0 118721.2 3918.3 137140.7 4877.8 170722.9 5374.6 188110.2 www.cs-instruments.com
Flow [Vortex] Measuring ranges for steam VX 570 under operating conditions in lb/h T=233.6 °F T=249.8 °F T=273.2 °F T=291.2 °F T=318.2 °F T=329 °F T=339.8 °F Inside diameter of pipe P=7.3 psi(g) P=14.5 psi(g) P=29 psi(g) P=43.5 psi(g) P=72.5 psi(g) P=87 psi(g) P=101.5 psi(g) D=0.0034 lb/ft3 D=0.0721 lb/ft3 D=0.1044 lb/ft3 D=0.1364 lb/ft3 D=0.1986 lb/ft3 D=0.2292 lb/ft3 D=0.2633 lb/ft3 Inch mm DN Min Max Min Max Min Max Min Max Min Max Min 15 20 25 32 40 50 65 80 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 7.4 13.2 13.7 22.4 17.5 27.4 46.3 70.1 86.3 153.4 239.7 392.7 613.7 958.9 1620.5 2454.7 9.7 17.3 18.0 29.5 23.0 36.0 60.8 92.1 113.3 201.4 314.7 515.6 805.6 1258.8 2127.3 14.1 25.0 26.0 42.7 33.3 52.1 88.0 164.0 291.6 455.6 746.4 1166.2 1822.2 18.4 32.7 34.0 55.7 43.5 68.0 214.3 381.0 595.3 975.4 1524.1 2381.3 3079.6 115.0 4024.5 3222.5 133.3 4664.9 174.2 6096.2 26.8 47.6 49.5 81.2 63.4 99.1 167.5 253.7 312.1 554.9 867.0 1420.5 2219.5 30.9 54.9 57.2 93.6 73.2 Max 360.1 640.1 1000.2 1638.8 Min Max 35.5 63.0 65.7 413.7 735.5 1149.3 107.6 1882.9 2560.6 84.1 2942.1 3467.9 114.3 4000.9 5860.8 193.2 6761.5 8877.9 292.6 10242.2 131.3 222.0 336.2 4597.0 7768.9 11768.4 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 100 DN 100 109.6 3835.4 143.9 5035.1 208.3 7289.0 272.2 9525.3 396.3 13871.7 457.2 16003.4 525.4 18388.0 125 DN 125 171.2 5992.8 224.8 7867.4 325.4 11389.0 425.2 14883.3 619.3 21674.5 714.4 25005.4 820.9 28731.3 150 DN 150 246.6 8629.7 323.7 11329.1 468.6 16400.2 612.3 21432.0 891.8 31211.3 1028.8 36007.7 1182.1 41373.1 200 DN 200 438.3 15341.7 575.4 20140.5 833.0 29155.8 1088.6 38101.4 1585.3 55486.7 1829.0 64013.8 2101.5 73552.2 250 DN 250 684.9 23971.4 899.1 31469.6 1301.6 45556.0 1701.0 59533.4 2477.1 86698.0 2857.8 100021.5 3283.6 114925.3 300 DN 300 986.3 34518.8 1294.7 45316.2 1874.3 65600.6 2449.4 85728.1 3567.0 124845.2 4115.2 144031.0 4728.4 165492.4 Measuring ranges for steam VX 570 under operating conditions in lb/h Inside diameter of pipe T=348.8 °F T=365 °F T=377.6 °F T=390.2 °F T=410 °F T=419 °F P=116 psi(g) P=145 psi(g) P=174 psi(g) P=203 psi(g) P=261 psi(g) P=290 psi(g) D=0.2948 lb/ft3 D=0.3591 lb/ft3 D=0.4165 lb/ft3 D=0.4811 lb/ft3 D=0.5989 lb/ft3 D=0.6599 lb/ft3 Inch mm DN Min Max Min Max Min Max Min Max Min Max Min Max 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 15 20 25 32 40 50 65 80 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 39.7 70.6 73.5 463.3 823.6 1286.8 48.4 86.0 89.6 564.2 1003.0 56.1 99.7 654.3 64.8 755.9 80.7 940.9 88.9 1036.8 1163.3 115.2 1343.7 143.4 1672.8 158.0 1843.2 1567.2 103.9 1817.6 120.0 2099.6 149.4 2613.7 164.6 2879.9 120.5 2108.4 146.7 2567.7 170.2 2978.0 196.6 3440.0 244.7 4282.4 269.6 4718.5 94.1 3294.3 114.6 4012.1 132.9 4653.1 153.6 5375.0 191.2 6691.2 210.6 7372.7 147.1 5147.4 179.1 6268.9 207.7 7270.4 240.0 8398.4 298.7 10455.0 329.1 11519.8 248.5 8699.1 302.7 10594.4 351.1 12287.0 405.5 14193.3 504.8 17668.9 556.2 19468.4 376.5 13177.3 458.5 16048.3 531.8 18612.3 614.3 21500.0 764.7 26764.8 842.6 29490.6 100 DN 100 588.3 20589.6 716.4 25075.4 830.9 29081.7 959.8 33593.7 1194.9 41819.9 1316.5 46079.1 125 DN 125 919.2 32171.2 1119.4 39180.3 1298.3 45440.2 1499.7 52490.2 1867.0 65343.7 2057.1 71998.6 150 DN 150 1323.6 46326.5 1612.0 56419.7 1869.5 65433.9 2159.6 75585.9 2688.4 94094.9 2962.2 103678.0 200 DN 200 2353.1 82358.2 2865.8 100301.6 3323.6 116326.8 3839.3 134374.9 4779.4 167279.8 5266.2 184316.4 250 DN 250 3676.7 128684.7 4477.8 156721.3 5193.2 181760.7 5998.9 209960.7 7467.8 261374.7 8228.4 287994.4 300 DN 300 5294.5 185306.0 6448.0 225678.6 7478.2 261735.4 8638.4 302343.4 10753.7 376379.5 11848.9 414711.9 www.cs-instruments.com 125
Flow Accessories VA 500/520/525 DESCRIPTION Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m Connection cable for VA/FA series, 20 m Cable for alarm/pulse output, with M12 plug, 5 m Cable for alarm/pulse output, with M12 plug, 10 m Connection cable for VA/FA series, 5 m shielded Connection cable for VA/FA series, 10 m shielded DESCRIPTION Ethernet connection cable, length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable, length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable, length 20 m, M12 plug x-coded (8 pin) to RJ 45 plug ORDER NO. 0553 0104 0553 0105 0553 0120 0553 0106 0553 0107 0553 0129 0553 0130 ORDER NO. 0553 2503 0553 2504 0553 2505 DESCRIPTION M12 T-plug for VA 500/520 for connecting multiple sensors to an M-Bus or Modbus network ORDER NO. 0 2000 0823 DESCRIPTION M12 plug for VA 500/520/525 M12 plug 90° angled ORDER NO. 0 2000 0082 0219 0060 Accessories VA 500/550 DESCRIPTION Drilling jig incl. drill (Ø 13 mm) ORDER NO. 0530 1108 126 www.cs-instruments.com
Flow DESCRIPTION Wall thickness measuring device CS 0495 incl. case and calibration block ORDER NO. 0560 0495 DESCRIPTION ORDER NO. Welding nipple, L = 35 mm, male thread, R 1/2" stainless steel 1.4301 3300 0006 Welding nipple, L = 35 mm, male thread, R 1/2" stainless steel 1.4571 3300 0007 DESCRIPTION Ball valve I/I G 1/2" stainless steel ORDER NO. 3300 0002 DESCRIPTION High-pressure safety device for the installation of insertion sensors > 10 bar, incl. ball valve ORDER NO. 0530 2205 Order code: 0530 2205 _A1_B1_C1_D1 Sensor Type A1 A2 A3 A4 VA 500 (up to 50 bar) VA 550 (up to 100 bar) VD 500 (up to 30 bar) VD 550 (up to 100 bar) Sensor length B1 B2 B3 B4 B5 B6 160 mm 220 mm 300 mm 400 mm 500 mm 600 mm Connection thread C1 C2 G 1/2“ NPT 1/2“ Approval D1 D2 Without DVGW (up to 16 bar) www.cs-instruments.com 127
Flow Accessories VA 500/550 → DESCRIPTION X-connection for connection of pressure and dew point sensor at the same measuring point (incl. 2x quick-lock coupling) ORDER NO. 0553 0133 DESCRIPTION Thread adapter G 1/2˝ female thread to NPT 1/2˝ male thread ORDER NO. 0553 0134 Accessories VA 550/570 DESCRIPTION Connection cable 5 m with open ends Connection cable 10 m with open ends ORDER NO. 0553 0108 0553 0109 DESCRIPTION PNG cable screwing M20 x 1,5- for standard PNG cable screwing M20 x 1,5 - for ATEX ORDER NO. 0553 0552 0553 0551 Standard ATEX Accessories VA 520/570 DESCRIPTION Closing cap for measuring section VA 520/VA 570 (material: aluminium) Closing cap for measuring section VA 520/VA 570 (material: stainless steel 1.4404) ORDER NO. 0190 0001 0190 0002 Aluminium 128 www.cs-instruments.com
Accessories for all VA 5xx Flow DESCRIPTION Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0.35 A ORDER NO. 0554 0110 Mains unit in wall housing for max. 4 sensors of the series VA500/520 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0,35 A 0554 0111 DESCRIPTION AC adapter plug 100-240 VAC / 24 VDC for VA/FA 5xx ORDER NO. 0554 0109 ↓ DESCRIPTION Adapter VA 550/570 CS Service Software incl. PC connection set, USB connection and interface adapter to the sensor ↓ ↓ ↓ ↓ ORDER NO. 0554 2007 USB Power supply DESCRIPTION External Gateway PROFIBUS for connection to integrated RS 485 interface ORDER NO. Z500 3008 External Gateway PROFINET for connection to integrated RS 485 interface Z500 3009 DESCRIPTION Case for all sensors (dimensions: 500 x 360 x 120 mm) ORDER NO. 0554 6006 www.cs-instruments.com 129
Flow Practical measuring section accessories Measuring section 1/2" MALE THREAD PIPE (OUTER Ø X WALL THICKNESS) TOTAL LENGTH ORDER NO. R 1/2″ R 3/4″ R 1″ R 1 1/4″ R 1 1/2″ R 2″ R 2 1/2″ From DN 80 with flange DIN 2633 DN 80/88.9 DN 100/114.3 DN 125/139.7 DN 150/168.3 21.3 x 2.6 mm 26.9 x 2.6 mm 33.7 x 3.2 mm 42.4 x 3.2 mm 500 mm 4000 0015 600 mm 4000 0020 750 mm 4000 0025 900 mm 4000 0032 48.3 x 3.2 mm 1000 mm 4000 0040 60.3 x 3.6 mm 1250 mm 4000 0050 76.1 x 3.6 mm 1500 mm 4000 0065 88.9 x 2.0 mm 1850 mm 4000 0080 114.3 x 2.0 mm 2104 mm 4000 0100 139.7 x 3.0 mm 2860 mm 4000 0125 168.3 x 3.0 mm 3110 mm 4000 0150 Measuring sections for precise measurements: Measuring section in stainless steel 1.4301 incl. ball valve, up to DN 65 (R2 1/2") with R-male thread, from DN 80 with weld neck flange in acc. with DIN 2633. Practical spot drilling collar accessories for compressed air lines DESCRIPTION DN ORDER NO. Spot drilling collar for pipe Ø 032 - 036 mm, length: 150 mm* Spot drilling collar for pipe Ø 036 - 040 mm, length: 150 mm* Spot drilling collar for pipe Ø 040 - 044 mm, length: 150 mm* Spot drilling collar for pipe Ø 044 - 051 mm, length: 200 mm* 0500 0446 0500 0448 0500 0449 0500 0610 Spot drilling collar for pipe Ø 048 - 055 mm, length: 200 mm* 40 0500 0611 Spot drilling collar for pipe Ø 052 - 059 mm, length: 200 mm* 0500 0612 Spot drilling collar for pipe Ø 057 - 064 mm, length: 200 mm* 50 0500 0613 Spot drilling collar for pipe Ø 063 - 070 mm, length: 200 mm* 0500 0614 Spot drilling collar for pipe Ø 070 - 077 mm, length: 200 mm* 65 0500 0615 Spot drilling collar for pipe Ø 075 - 083 mm, length: 200 mm* Spot drilling collar for pipe Ø 082 - 090 mm, length: 200 mm* 0500 0616 0500 0617 Spot drilling collar for pipe Ø 087 - 097 mm, length: 200 mm* 80 0500 0618 Spot drilling collar for pipe Ø 095 - 104 mm, length: 200 mm* Spot drilling collar for pipe Ø 102 - 112 mm, length: 200 mm* 0500 0619 0500 0620 Spot drilling collar for pipe Ø 108 - 118 mm, length: 200 mm* 100 0500 0621 Spot drilling collar for pipe Ø 118 - 128 mm, length: 200 mm* Spot drilling collar for pipe Ø 125 - 135 mm, length: 200 mm* 0500 0622 0500 0623 Spot drilling collar for pipe Ø 133 - 144 mm, length: 200 mm* 125 0500 0624 Spot drilling collar for pipe Ø 145 - 155 mm, length: 250 mm* 0500 0625 Spot drilling collar for pipe Ø 151 - 161 mm, length: 250 mm* 150 0500 0626 Spot drilling collar for pipe Ø 159 - 170 mm, length: 250 mm* Spot drilling collar for pipe Ø 168 - 180 mm, length: 250 mm* 0500 0627 0500 0628 Spot drilling collar for pipe Ø 180 - 191 mm, length: 250 mm* 175 0500 0629 Spot drilling collar for pipe Ø 193 - 203 mm, length: 300 mm* Spot drilling collar for pipe Ø 200 - 210 mm, length: 300 mm* 0500 0630 0500 0631 Spot drilling collar for pipe Ø 209 - 220 mm, length: 300 mm* 200 0500 0632 *incl. 1/2" ball valve *not suitable for copper and plastic pipes *not suitable for aluminum If there is no measuring site with 1/2" ball valve present on existing pipes, it can be set up quickly and cost-effectively by means of spot drilling collars. The spot drilling collar is imposed onto the pipe and tightened via thread rods. The enveloping rubber gasket is pressure-tight up to 11 bar. By means of the drilling jig, it is possible to drill the spot drilling collar through the 1/2" ball valve into the existing pipe. Important: Please indicate the exact outer diameter of the existing pipe when placing the order resp. please select the suitable spot drilling collar from the adjoining list. 130 www.cs-instruments.com
VA 409 - Flow direction switch for compressed air systems Flow The thermal flow direction switch VA 409 with direction indication serves for determination of the flow direction of compressed air and gases especially in closed circular pipelines. By means of VA 409 with flow direction indication the flow direction of the compressed air can be determined quickly and safely. Compared with the former mechanical paddle flow switches VA 409 is able to detect even the smallest changes in the flow direction quickly and without any mechanical movement. The direction information in form of a potential-free contact (normally closed max. 60 VDC, 0.5 A) is transferred to the flow meters VA 5xx or to a separate building management system (BMS). Two LEDs show the flow direction. In connection with 2 flow sensors VA 5xx incoming and out flowing compressed air in closed circu- lar pipelines can be measured precisely. Special features: • • • detects the smallest changes < 0.1 m/s relative to 20 °C and 1,000 mbar no mechanical wear parts easy installation under pressure TECHNICAL DATA VA 409 Response area detec- tion of direction: < 0.1 m/s relative to 20 °C and 1000 mbar Measuring principle: Calorimetric measurement Sensor: Pt 30/ Pt 700/ Pt 330 Measured medium: Air, gases Operating tempera- ture: 0…50 °C sensor tube -20…70 °C housing Operating pressure: Power supply: Current consumption: Max. 80 mA to 24 VDC 24 VDC, 40 mA Up to 16 bar DESCRIPTION Direction switch VA 409 Mains unit in wall housing for maximum 2 sensors of the series VA/FA 5xx, 100-240 V, 23 VA, 50-60 Hz / 24 VDC, 0,35 A Connection cable for VA/FA series, 5 m Connection cable for VA/FA sensors, 10 m ORDER NO. 0695 0409 0554 0110 0553 0104 0553 0105 Protection class: IP 54 EMC: Connection: 2 potential-free con- tacts: Housing: Sensor tube: Mounting thread: Housing diameter: in acc. with DIN EN 61326 2 x M12, 5-pin, plug A and plug B 2 x U max. 60 VDC, l max 0.5 A (normally closed); on request: Normally open Polycarbonate Stainless steel, 1.4301, length 160 mm, Ø 10 mm, safety ring Ø 11.5 mm, longer sensors on request G 1/2″ 65 mm Direction indication: 2 LED`S www.cs-instruments.com 131
Flow CS Service Software - for VA 5xx flow meters … incl. PC connection set, USB connection and interface adapter to the sensor. The flow meters VA 5xx can be connected to the PC, and the following settings can be made by means of the CS Service Software: • • • • • Selection of gas type (air, CO2, N2O, N2, O2, NG, Ar, CH4) Selection of units for flow, speed, temperature, consumption Selection of units: m³/h, Nm³/h, m³/min, Nm³/min, ltr/h, Nltr/h, ltr/min, Nltr/min, ltr/s, Nltr/s, cfm, SCFM, kg/h, kg/min, kg/s Setting of the reference temperature, reference pressure Zero-point adjustment, leak flow volume suppression adjustable • Modbus and M-Bus settings • Scaling of the 4...20 mA analogue output • Reading of: Version number, production date, series no., time of last calibration Setting of alarm limits • • Offset settings (flow offset, temperature offset) • Reset factory settings • Load updates onto the sensor (firmware update, language update) DESCRIPTION CS Service Software for FA/VA sensors incl. PC connection set, USB connection and interface adapter to the sensor ORDER NO. 0554 2007 132 www.cs-instruments.com
Flow Calibration of flow meters In the CS calibration laboratory for flow meters it is possible to calibrate our flow measuring instruments as well as of other manufacturers High precision reference measuring devices guarantee an accuracy of up 0.5% of the measured value. Special features: • Due to the digital data transmission, only the flow meter must be calibrated. The display de- vices remain wired on site. Calibration range: Accuracy of the refer- ence: from 0 to 4.000 m³/h under pressure between 0.5 and 1% of the measured value DESCRIPTION Recalibration and 5 point precision calibration of volume flow sensors VA 500/550 with ISO certificate Recalibration and 5 point precision calibration of volume flow sensors VA 520/570 with ISO certificate Volume flow, any measuring points Real gas adjustment ORDER NO. 0695 3333 0695 3332 on request 3200 0015 www.cs-instruments.com 133
Flow [Thermal] Measuring ranges VA 500 and VA 550 Measuring ranges low-speed version Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe Low-speed version (50 m/s) Measuring range full scales in Nm³/h * / [cfm] Inch mm DN Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon diox- ide (CO2) Methane natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) Recom- mended probe length 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 16.1 DN 15 21.7 DN 20 27.3 DN 25 24 [14] 48 [28] 79 [46] 22 [13] 44 [26] 73 [43] 38 [22] 75 [44] 124 [73] 23 [13] 45 [26] 75 [44] 24 [14] 47 [27] 78 [46] 36.0 DN 32 143 [84] 132 [77] 224 [132] 136 [80] 142 [83] 14 [8] 28 [16] 47 [27] 85 [50] 41.9 DN 40 197 [116] 181 [107] 309 [182] 188 [111] 195 [115] 117 [68] 10 [6] 20 [11] 33 [19] 60 [35] 82 [48] 53.1 DN 50 323 [190] 297 [175] 506 [297] 308 [181] 320 [188] 191 [112] 135 [79] 7 [4] 14 [8] 23 [13] 42 [24] 58 [34] 95 [55] 11 [6] 22 [13] 36 [21] 160 mm - 6.299 inch 66 [38] 90 [53] 148 [87] 68.9 DN 65 554 [326] 509 [300] 866 [510] 528 [311] 548 [322] 328 [193] 231 [136] 162 [95] 254 [150] 80.9 DN 80 768 [452] 706 [415] 1201 [706] 732 [431] 760 [447] 454 [267] 321 [188] 225 [132] 353 [207] 220 mm - 110.0 DN 100 1426 [839] 1311 [772] 2230 [1312] 1360 [800] 1411 [830] 844 [496] 596 [350] 418 [246] 655 [386] 133.7 DN 125 2110 [1241] 1940 [1141] 3299 [1941] 2011 [1183] 2088 [1228] 1248 [734] 881 [519] 619 [364] 970 [570] 159.3 DN 150 2999 [1765] 2758 [1623] 4689 [2759] 2859 [1682] 2967 [1746] 1774 [1044] 1253 [737] 880 [518] 1379 [811] 200.0 DN 200 4738 [2788] 4357 [2564] 7409 [4360] 4517 [2658] 4689 [2759] 2804 [1650] 1980 [1165] 1391 [819] 2178 [1282] 250.0 DN 250 7413 [4362] 6817 [4011] 11590 [6820] 7067 [4159] 7336 [4317] 4386 [2581] 3098 [1823] 2177 [1281] 3408 [2005] 300.0 DN 300 10687 [6289] 9828 [5783] 16710 [9833] 10189 [5996] 10576 [6224] 6324 [3721] 4466 [2628] 3138 [1847] 4914 [2891] 8.661 inch 300 mm - 11.811 inch Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe Low-speed version (50 m/s) Measuring range full scales in Nm³/h * / [cfm] Corgon ®18 Corgon ®10 Corgon ®20 Forming gas 90% N2 + 10% H2 Natural gas L Biogas 50% CH4 + 50% CO2 Biogas 60% CH4 + 40% CO2 LPG 60% C3H8 + 40% C4H10 LPG 50% C3H8 + 50% C4H10 Nitrous ox- ide (N2O) Ethyne/ Acetylene (C2H2) Recom- mended probe length 35 [21] 36 [21] 35 [20] 20 [12] 15 [9] 17 [10] 17 [10] 13 [7] 12 [7] 24 [14] 13 [8] mm 16.1 DN DN 15 21.7 DN 20 70 [41] 71 [42] 69 [40] 40 [23] 30 [17] 34 [20] 34 [20] 25 [15] 25 [14] 47 [27] 26 [15] 27.3 DN 25 116 [68] 119 [70] 115 [67] 67 [39] 50 [29] 57 [34] 56 [33] 42 [24] 41 [24] 78 [45] 44 [26] 36.0 DN 32 209 [123] 214 [126] 208 [122] 121 [71] 91 [53] 104 [61] 101 [59] 76 [45] 74 [44] 140 [89] 80 [47] 41.9 DN 40 288 [170] 296 [174] 286 [168] 167 [98] 125 [73] 143 [84] 140 [82] 105 [62] 103 [60] 194 [114] 110 [65] 53.1 DN 50 472 [278] 484 [284] 468 [275] 273 [161] 205 [120] 235 [138] 229 [135] 172 [101] 168 [99] 317 [186] 181 [106] 68.9 DN 65 809 [476] 829 [488] 803 [472] 469 [276] 351 [207] 403 [237] 393 [231] 295 [173] 288 [169] 543 [320] 311 [183] 80.9 DN 80 1121 [660] 1149 [676] 1112 [654] 649 [382] 487 [286] 558 [328] 544 [320] 409 [240] 400 [235] 753 [443] 430 [253] 110.0 DN 100 2082 [1225] 2134 [1255] 2066 [1216] 1206 [710] 905 [532] 1037 [610] 1011 [595] 759 [447] 742 [437] 1399 [823] 800 [470] 133.7 DN 125 3080 [1813] 3156 [1857] 3056 [1798] 1785 [1050] 1338 [787] 1534 [903] 1496 [880] 1123 [661] 1098 [646] 2069 [1217] 1183 [696] 159.3 DN 150 4378 [2576] 4486 [2640] 4344 [2556] 2537 [1493] 1903 [1119] 2181 [1283] 2126 [1251] 1597 [939] 1561 [919] 2941 [1731] 1682 [990] 200.0 DN 200 6918 [4071] 7089 [4171] 6864 [4039] 4009 [2359] 3006 [1769] 3446 [2028] 3359 [1977] 2523 [1485] 2467 [1452] 4647 [2735] 250.0 DN 250 10823 [6369] 11090 [6526] 10738 [6319] 6271 [3690] 4703 [2768] 5392 [3173] 5255 [3093] 3947 [2323] 3860 [2271] 7270 [4278] 300.0 DN 300 15604 [9183] 15988 [9409] 15481 [9110] 9042 [5321] 6781 [3990] 7774 [4575] 7577 [4459] 5691 [3349] 5565 [3275] 10482 [6168] 2658 [1564] 4158 [2447] 5995 [3528] 160 mm- 6.299 inch 220 mm - 8.661 inch 300 mm - 11.811 inch Inch 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. 134 www.cs-instruments.com
Flow [Thermal] Measuring ranges Standard version Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe Standard version (92.7 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon diox- ide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Recom- mended probe length Propane (C3H8) 20 [12] 40 [24] 67 [39] 160 mm - 122 [72] 6.299 inch 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 16.1 DN 15 21.7 DN 20 45 [26] 89 [52] 41 [24] 81 [48] 71 [41] 139 [81] 43 [25] 84 [49] 45 [26] 88 [51] 27.3 DN 25 147 [86] 135 [79] 230 [135] 140 [82] 146 [86] 26 [15] 52 [31] 87 [51] 19 [11] 37 [21] 61 [36] 36.0 DN 32 266 [156] 244 [144] 416 [245] 253 [149] 263 [155] 157 [92] 111 [65] 13 [7] 26 [15] 43 [25] 78 [46] 41.9 DN 40 366 [215] 337 [198] 573 [337] 349 [205] 363 [213] 217 [127] 153 [90] 107 [63] 168 [99] 53.1 DN 50 600 [353] 551 [324] 938 [552] 572 [336] 593 [349] 355 [208] 250 [147] 176 [103] 275 [162] 68.9 DN 65 1028 [604] 945 [556] 1607 [945] 980 [576] 1017 [598] 608 [358] 429 [252] 301 [177] 472 [278] 80.9 DN 80 1424 [838] 1309 [770] 2227 [1310] 1358 [799] 1409 [829] 842 [496] 595 [350] 418 [246] 654 [385] 220 mm - 110.0 DN 100 2644 [1556] 2432 [1431] 4135 [2433] 2521 [1484] 2617 [1540] 1565 [921] 1105 [650] 776 [457] 1216 [715] 133.7 DN 125 3912 [2302] 3597 [2117] 6116 [3599] 3729 [2195] 3871 [2278] 2315 [1362] 1635 [962] 1149 [676] 1798 [1058] 159.3 DN 150 5560 [3272] 5113 [3009] 8693 [5116] 5301 [3119] 5502 [3238] 3290 [1936] 2324 [1367] 1633 [961] 2556 [1504] 200.0 DN 200 8785 [5170] 8079 [4754] 13736 [8083] 8376 [4929] 8694 [5116] 5198 [3059] 3672 [2160] 2580 [1518] 4039 [2377] 250.0 DN 250 13744 [8088] 12638 [7437] 21488 [12646] 13103 [7711] 13601 [8004] 8133 [4786] 5744 [3380] 4036 [2375] 6319 [3718] 300.0 DN 300 19814 [11661] 18221 [10723] 30980 [18232] 18891 [11117] 19609 [11539] 11725 [6900] 8281 [4873] 5819 [3424] 9110 [5361] 8.661 inch 300 mm - 11.811 inch Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe Standard version (92.7 m/s) Measuring range full scales in Nm³/h * / [cfm] Inch mm DN Corgon ®18 Forming gas 90% N2+10% Corgon ®10 Corgon ®20 H2 Natural gas L Biogas 50% CH4 + 50% CO2 Biogas 60% CH4 + 40% CO2 LPG 60% C3H8 + 40% C4H10 LPG 50% C3H8 + 50% C4H10 Nitrous Oxide (N2O) Ethyne/ Acety- lene (C2H2) Recom- mended probe length 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 16.1 DN 15 66 [39] 68 [40] 66 [38] 38 [22] 28 [17] 33 [19] 32 [19] 24 [14] 23 [13] 44 [26] 25 [15] 21.7 DN 20 130 [76] 133 [78] 129 [75] 75 [44] 56 [33] 64 [38] 63 [37] 47 [27] 46 [27] 87 [51] 49 [29] 27.3 DN 25 215 [126] 220 [130] 213 [125] 124 [73] 93 [55] 107 [63] 104 [61] 78 [46] 76 [45] 144 [85] 82 [48] 36.0 DN 32 388 [228] 398 [234] 385 [227] 225 [132] 168 [99] 193 [114] 188 [111] 141 [83] 138 [81] 261 [153] 149 [87] 41.9 DN 40 535 [315] 548 [322] 531 [312] 310 [182] 232 [136] 266 [157] 260 [153] 195 [114] 191 [112] 359 [211] 205 [121] 53.1 DN 50 876 [515] 897 [528] 869 [511] 507 [298] 380 [224] 436 [256] 425 [250] 319 [188] 312 [183] 588 [346] 336 [198] 68.9 DN 65 1500 [883] 1537 [905] 1489 [876] 869 [511] 652 [383] 747 [440] 728 [428] 547 [322] 535 [315] 1008 [593] 576 [339] 80.9 DN 80 2079 [1223] 2130 [1254] 2063 [1214] 1205 [709] 903 [531] 1036 [609] 1009 [594] 758 [446] 741 [436] 1397 [822] 799 [470] 110.0 DN 100 3861 [2272] 3956 [2328] 3831 [2254] 2237 [1316] 1678 [987] 1923 [1132] 1875 [1103] 1408 [828] 1377 [810] 2594 [1526] 1483 [873] 133.7 DN 125 5711 [3361] 5852 [3444] 5666 [3335] 3309 [1947] 2482 [1460] 2845 [1674] 2773 [1632] 2083 [1226] 2037 [1198] 3837 [2258] 159.3 DN 150 8118 [4777] 8318 [4895] 8054 [4740] 4704 [2768] 3528 [2076] 4044 [2380] 3942 [2320] 2961 [1742] 2895 [1704] 5453 [3209] 200.0 DN 200 12827 [7548] 13143 [7734] 12726 [7489] 7432 [4374] 5574 [3280] 6390 [3760] 6229 [3665] 4678 [2753] 4575 [2692] 8616 [5071] 250.0 DN 250 20066 [11809] 20560 [12100] 19908 [11716] 11627 [6842] 8720 [5132] 9997 [5883] 9744 [5734] 7319 [4307] 7157 [4212] 13480 [7932] 300.0 DN 300 28930 [17025] 29643 [17444] 28702 [16891] 16763 [9865] 12572 [7399] 14413 [8482] 14048 [8267] 10552 [6209] 10318 [6072] 19434 [11437] 2194 [1291] 3119 [1835] 4928 [2900] 7709 [4537] 11115 [6541] 160 mm - 6.299 inch 220 mm - 8.661 inch 300 mm - 11.811 inch * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. www.cs-instruments.com 135
Flow [Thermal] Measuring ranges max version Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe Max version (185.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon dioxide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 16.1 DN 15 90 [53] 83 [49] 142 [83] 86 [51] 90 [52] 53 [31] 21.7 DN 20 177 [104] 163 [96] 278 [163] 169 [99] 175 [103] 105 [61] 38 [22] 74 [43] 27.3 DN 25 294 [173] 271 [159] 460 [271] 280 [165] 291 [171] 174 [102] 123 [72] 26 [15] 52 [30] 86 [50] 41 [24] 81 [48] 135 [79] 36.0 DN 32 531 [312] 488 [287] 830 [489] 506 [298] 525 [309] 314 [185] 222 [130] 156 [91] 244 [143] 41.9 DN 40 732 [430] 673 [396] 1144 [673] 697 [410] 724 [426] 433 [254] 305 [180] 215 [126] 336 [198] 53.1 DN 50 1197 [704] 1101 [648] 1872 [1101] 1141 [671] 1185 [697] 708 [417] 500 [294] 351 [206] 550 [324] 68.9 DN 65 2051 [1207] 1886 [1110] 3207 [1887] 1955 [1151] 2030 [1194] 1214 [714] 857 [504] 602 [354] 943 [555] 80.9 DN 80 2842 [1672] 2614 [1538] 4444 [2615] 2710 [1594] 2813 [1655] 1682 [989] 1188 [699] 834 [491] 1307 [769] 110.0 DN 100 5278 [3106] 4854 [2856] 8252 [4856] 5032 [2961] 5223 [3074] 3123 [1838] 2206 [1298] 1550 [912] 2427 [1428] 133.7 DN 125 7807 [4594] 7179 [4225] 12206 [7183] 7443 [4380] 7726 [4546] 4620 [2718] 3263 [1920] 2293 [1349] 3589 [2112] 159.3 DN 150 11096 [6530] 10204 [6005] 17349 [10210] 10579 [6226] 10981 [6462] 6566 [3864] 4637 [2729] 3259 [1917] 5102 [3002] 200.0 DN 200 17533 [10318] 16123 [9488] 27413 [16132] 16716 [9837] 17351 [10211] 10375 [6105] 7328 [4312] 5149 [3030] 8061 [4744] 250.0 DN 250 27428 [16141] 25223 [14843] 42884 [25237] 26150 [15389] 27143 [15974] 16231 [9552] 11463 [6746] 8055 [4740] 12611 [7421] 300.0 DN 300 39544 [23271] 36364 [21400] 61827 [36385] 37701 [22187] 39133 [23030] 23400 [13771] 16527 [9726] 11614 [6834] 18182 [10700] Recom- mended probe length 160 mm - 6.299 inch 220 mm - 8.661 inch 300 mm - 11.811 inch Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe Max version (185.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Corgon ®18 Corgon ®10 Corgon ®20 Forming gas 90% N2 + 10% H2 Natural gas L Biogas 50% CH4 + 50% CO2 Biogas 60% CH4 + 40% CO2 LPG LPG 60% C3H8 + 40% C4H10 50% C3H8 + 50% C4H10 Nitrous Oxide (N2O) Ethyne/ Acetylene (C2H2) Recom- mended probe length 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 16.1 DN 15 132 [78] 136 [80] 131 [77] 76 [45] 57 [33] 66 [38] 64 [37] 48 [28] 47 [27] 89 [52] 51 [30] 21.7 DN 20 259 [152] 266 [156] 257 [151] 150 [88] 112 [66] 129 [76] 126 [74] 94 [55] 92 [54] 174 [102] 99 [58] 27.3 DN 25 430 [253] 440 [259] 426 [251] 249 [146] 187 [110] 214 [126] 208 [122] 156 [92] 153 [90] 289 [170] 165 [97] 36.0 DN 32 775 [456] 795 [467] 769 [453] 449 [264] 337 [198] 386 [227] 376 [221] 283 [166] 276 [162] 521 [306] 298 [175] 41.9 DN 40 1068 [629] 1095 [644] 1060 [624] 619 [364] 464 [273] 532 [313] 519 [305] 389 [229] 381 [224] 718 [422] 410 [241] 53.1 DN 50 1748 [1029] 1791 [1054] 1734 [1020] 1013 [596] 759 [447] 871 [512] 849 [499] 637 [375] 623 [367] 1174 [691] 671 [395] 68.9 DN 65 2995 [1762] 3069 [1806] 2971 [1748] 1735 [1021] 1301 [766] 1492 [878] 1454 [856] 1092 [642] 1068 [628] 2012 [1184] 1150 [677] 80.9 DN 80 4150 [2442] 4252 [2502] 4117 [2423] 2404 [1415] 1803 [1061] 2067 [1216] 2015 [1186] 1513 [890] 1480 [871] 2788 [1640] 1594 [938] 110.0 DN 100 7706 [4535] 7896 [4647] 7646 [4499] 4465 [2628] 3349 [1971] 3839 [2259] 3742 [2202] 2811 [1654] 2748 [1617] 5177 [3046] 2961 [1742] 133.7 DN 125 11399 [6708] 11679 [6873] 11309 [6655] 6605 [3887] 4954 [2915] 5679 [3342] 5535 [3257] 4157 [2446] 4065 [2392] 7657 [4506] 4379 [2577] 159.3 DN 150 16201 [9534] 16600 [9769] 16074 [9459] 9388 [5524] 7041 [4143] 8071 [4750] 7867 [4630] 5909 [3477] 5778 [3400] 10883 [6405] 6224 [3663] 200.0 DN 200 250.0 DN 250 300.0 DN 300 25599 [15065] 40046 [23567] 57736 [33977] 26229 [15436] 41033 [24148] 59158 [34814] 25397 [14946] 39731 [23382] 57281 [33710] 14833 [8729] 23205 [13656] 33455 [19688] 11125 [6547] 17404 [10242] 25091 [14766] 12753 [7505] 19951 [11741] 28764 [16927] 12431 [7315] 19447 [11444] 28037 [16499] 9337 5494] 14606 [8596] 21058 [12393] 9130 [5373] 14283 [8406] 20593 [12119] 17196 [10120] 26901 [15831] 38784 [22824] 9835 [5788] 15386 [9054] 22182 [13054] 160 mm - 6.299 inch 220 mm - 8.661 inch 300 mm - 11.811 i nch * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. 136 www.cs-instruments.com
Flow [Thermal] Measuring ranges high-speed version Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe High-speed version (224.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon dioxide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) 16.1 DN 15 110 [64] 101 [59] 172 [101] 105 [61] 109 [64] 21.7 DN 20 215 [126] 198 [116] 336 [198] 205 [120] 213 [125] 65 [38] 127 [74] 46 [27] 89 [52] 32 [19] 63 [37] 50 [29] 99 [58] Recom- mended probe length 160 mm - 6.299 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 27.3 36.0 41.9 DN 25 DN 32 DN 40 356 [210] 328 [193] 557 [328] 340 [200] 353 [207] 211 [124] 149 [87] 104 [61] 164 [96] 643 [378] 591 [348] 1006 [592] 613 [361] 636 [374] 380 [224] 268 [158] 188 [111] 295 [174] inch 886 [521] 815 [479] 1385 [815] 845 [497] 877 [516] 524 [308] 370 [218] 260 [153] 407 [239] 53.1 DN 50 1450 [853] 1333 [784] 2267 [1334] 1382 [813] 1434 [844] 858 [504] 606 [356] 425 [250] 666 [392] 68.9 DN 65 2484 [1461] 2284 [1344] 3883 [2285] 2368 [1393] 2458 [1446] 1469 [865] 1038 [611] 729 [429] 1142 [672] 80.9 DN 80 3441 [2025] 3165 [1862] 5381 [3166] 3281 [1931] 3406 [2004] 2036 [1198] 1438 [846] 1010 [594] 1582 [931] 220 mm - 8.661 110.0 DN 100 6391 [3761] 5877 [3458] 9992 [5880] 6093 [3586] 6324 [3722] 3782 [2225] 2671 [1572] 1877 [1104] 2938 [1729] inch 133.7 DN 125 9453 [5563] 8693 [5116] 14780 [8698] 9012 [5304] 9355 [5505] 5594 [3292] 3951 [2325] 2776 [1633] 4346 [2558] 159.3 DN 150 13436 [7907] 12355 [7271] 21007 [12362] 12810 [7538] 13296 [7825] 7950 [4679] 5615 [3304] 3946 [2322] 6177 [3635] 200.0 DN 200 21229 [12493] 19522 [11489] 33192 [19533] 20240 [11911] 21009 [12363] 12562 [7393] 8873 [5221] 6235 [3669] 9761 [5744] 300 mm - 11.811 250.0 DN 250 33211 [19544] 30540 [17973] 51925 [30557] 31663 [18633] 32865 [19341] 19652 [11565] 13880 [8168] 9753 [5740] 15270 [8986] inch 300.0 DN 300 47880 [28177] 44030 [25912] 74861 [44055] 45649 [26864] 47383 [27885] 28333 [16674] 20012 [11777] 14062 [8275] 22015 [12956] Flow measuring ranges VA 500 / VA 550 - insertion meter Inside diameter of pipe High-speed version (224.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Corgon ®18 Corgon ®10 Corgon ®20 Forming gas 90%N2 + 10%H2 Biogas 50%CH4 + 50%CO2 Natural gas L Biogas 60%CH4 + 40%CO2 LPG 60%C3H8 + 40%C4H10 LPG 50% C3H8 + 50% C4H10 Nitrous Oxide (N2O) Ethyne/ Acetylene (C2H2) Recom- mended probe length 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″ 16.1 DN 15 160 [94] 164 [96] 159 [93] 93 [54] 69 [41] 80 [47] 78 [45] 58 [34] 57 [33] 108 [63] 61 [36] 21.7 DN 20 314 [185] 322 [189] 311 [183] 182 [107] 136 [80] 156 [92] 152 [89] 114 [67] 112 [65] 211 [124] 120 [71] 27.3 DN 25 521 [306] 533 [314] 516 [304] 301 [177] 226 [133] 259 [152] 253 [148] 190 [111] 185 [109] 349 [205] 200 [117] 160 mm - 6.299 36.0 DN 32 939 [552] 962 [566] 932 [548] 544 [320] 408 [240] 468 [275] 456 [268] 342 [201] 335 [197] 631 [371] 360 [212] inch 41.9 DN 40 1294 [761] 1326 [780] 1284 [755] 749 [441] 562 [331] 644 [379] 628 [369] 472 [277] 461 [271] 869 [511] 497 [292] 53.1 DN 50 2117 [1245] 2169 [1276] 2100 [1236] 1226 [721] 920 [541] 1054 [620] 1028 [605] 772 [454] 755 [444] 1422 [836] 813 [478] 68.9 DN 65 3626 [2134] 3716 [2186] 3598 [2117] 2101 [1236] 1576 [927] 1806 [1063] 1761 [1036] 1322 [778] 1293 [761] 2436 [1433] 1393 [820] 80.9 DN 80 5025 [2957] 5149 [3030] 4985 [2934] 2911 [1713] 2183 [1285] 2503 [1473] 2440 [1436] 1832 [1078] 1792 [1054] 3375 [1986] 1930 [1136] 110.0 DN 100 9331 [5491] 9561 [5626] 9258 [5448] 5407 [3182] 4055 [2386] 4649 [2735] 4531 [2666] 3403 [2003] 3328 [1958] 6268 [3689] 3585 [2109] 133.7 DN 125 13802 [8122] 14142 [8322] 13693 [8058] 7997 [4706] 5998 [3530] 6876 [4046] 6702 [3944] 5034 [2962] 4923 [2897] 9271 [5456] 5302 [3120] 159.3 DN 150 19617 [11544] 20100 [11829] 19462 [11453] 11367 [6689] 8525 [5017] 9773 [5751] 9526 [5606] 7155 [4210] 6997 [4117] 13178 [7755] 7537 [4435] 200.0 DN 200 250.0 DN 250 300.0 DN 300 30996 [18241] 48489 [28535] 69907 [41140] 31759 [18690] 49683 [29238] 71629 [42153] 30752 [18097] 48107 [28311] 69357 [40816] 17960 [10569] 28097 [16535] 40508 [23839] 13470 [7927] 21072 [12401] 30381 [17879] 15442 [9087] 24157 [14216] 34828 [20496] 15051 [8858] 23546 [13857] 33947 [19978] 11305 [6653] 17686 [10408] 25498 [15005] 11055 [6506] 17295 [10178] 24934 [14674] 20821 [12253] 32573 [19169] 46961 [27636] 11908 [7008] 18629 [10963] 26858 [15806] 220 mm - 8.661 inch 300 mm - 11.811 inch * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. www.cs-instruments.com 137
Flow [Thermal] Measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Measuring ranges low-speed version Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Low-speed version (50 m/s) Inside diameter of pipe Measuring range full scales in Nm³/h * / [cfm] mm DN Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon dioxide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) 8.9 DN 8 25 Nl/min [0.9] 25 Nl/min [0.9] 45 Nl/min [1.5] 25 Nl/min [0.9] 25 Nl/min [0.9] 15 Nl/min [0.6] 735 Nl/h [0.3] 515 Nl/h [0.3] 810 Nl/h [0.3] 12,5 DN 10 225 NL/min [8] 205 Nl/min [7,2] 20 [11,7] 215 Nl/min [7,5] 225 Nl/min [7,9] 130 Nl/min [4,5] 95Nl/min [3,3] 65 Nl/min [2,3] 100 Nl/min [3,5] 20 [13.5] 20 [14.1] 240 Nl/min [8.4] 170 Nl/min [6] 120 Nl/min [4.2] 185 Nl/min [6.6] 20 [11.7] 235 Nl/min [8.1] 20 [12.9] 16.1 DN 15 20 [14.4] 20 [13.2] 21.7 DN 20 27.3 DN 25 45 [25] 75 [45] 40 [25] 70 [40] 35 [20] 75 [40] 120 [70] 45 [25] 75 [40] 36.0 DN 32 140 [80] 130 [75] 220 [130] 135 [80] 41.9 DN 40 195 [115] 180 [105] 305 [180] 185 [110] 53.1 DN 50 320 [190] 295 [175] 505 [295] 305 [180] 68.9 DN 65 550 [325] 505 [300] 865 [510] 525 [310] 80.9 DN 80 765 [450] 705 [415] 1200 [705] 730 [430] 45 [25] 75 [45] 140 [80] 195 [115] 320 [185] 545 [320] 760 [445] 25 [15] 45 [25] 85 [50] 115 [65] 30 [15] 60 [35] 80 [45] 20 [13.5] 40 [20] 55 [30] 95 [55] 35 [20] 65 [35] 90 [50] 145 [85] 190 [110] 135 [75] 325 [190] 230 [135] 160 [95] 250 [150] 450 [265] 320 [185] 225 [130] 350 [205] Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Inside diameter of pipe Low-speed version (50 m/s) Measuring range Nm³/h * / [cfm] Inch 1/4″ 3/8'' *** 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ Inch mm DN ®18 ®10 ®20 Corgon Corgon Corgon 1/4″ 8.9 DN 8 40 Nl/min [1.5] 40 Nl/min [1.5] 40 Nl/min [1.5] 3/8’’ *** 12,5 DN 10 15 [8,8] 20 [11,7] 15 [8,8] 16.1 DN 15 35 [20] 35 [20] 35 [20] 21.7 DN 20 70 [40] 70 [40] 65 [40] 27.3 DN 25 115 [65] 115 [70] 115 [65] Forming gas 90% N2 + 10% H2 20 Nl/min [0.6] 190 Nl/min [6,7] 20 [12] 40 [20] 65 [35] Natural gas L 15 Nl/min [0.6] Biogas 50% CH4 + 50% CO2 20 Nl/min [0.6] Biogas 60% CH4 + 40% CO2 LPG 60% C3H8 + 40% C4H10 LPG 50% C3H8 + 50% C4H10 Nitrous ox- ide (N2O) Ethyne/Acet- ylene (C2H2) 20 Nl/min [0.6] 15 Nl/min [0.3] 15 Nl/min [0.3] 25 Nl/min [0.9] 15 Nl/min [0.3] 140 Nl/min [4,9] 10 [5,8] 160 Nl/min [5,6] 120 Nl/min [4,2] 115 Nl/min [4] 220 Nl/min [7,7] 125 Nl/min [4,4] 15 [9] 15 [10.5] 15 [10.2] 215 Nl/min [7.5] 210 Nl/min [7.5] 20 [14.1] 225 Nl/min [8.1] 30 [15] 30 [20] 50 [25] 55 [30] 30 [20] 55 [30] 25 [15] 40 [20] 75 [45] 25 [14.7] 40 [20] 45 [25] 75 [45] 70 [40] 140 [80] 25 [15] 40 [25] 80 [45] 36.0 DN 32 205 [120] 210 [125] 205 [120] 120 [70] 90 [50] 100 [60] 100 [55] 41.9 DN 40 285 [170] 295 [170] 285 [165] 165 [95] 125 [70] 140 [80] 140 [80] 105 [60] 100 [60] 190 [110] 110 [65] 53.1 DN 50 470 [275] 480 [280] 465 [275] 270 [160] 205 [120] 235 [135] 225 [135] 170 [100] 165 [95] 315 [185] 180 [105] 68.9 DN 65 805 [475] 825 [485] 800 [470] 465 [275] 350 [205] 400 [235] 390 [230] 295 [170] 285 [165] 540 [320] 310 [180] 80.9 DN 80 1120 [660] 1145 [675] 1110 [650] 645 [380] 485 [285] 555 [325] 540 [320] 405 [240] 400 [235] 750 [440] 430 [250] * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air *** 3/8 “only available with VA 520 If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. 138 www.cs-instruments.com
Flow [Thermal] Measuring ranges Standard version Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Inside diameter of pipe Standard version (92.7 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon dioxide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) 1/4″ 8.9 DN 8 50 Nl/min [1.8] 50 Nl/min [1.5] 85 Nl/min [3] 50 Nl/min [1.8] 50 Nl/min [1.8] 30 Nl/min [0.9] 20 Nl/min [0.6] 15 Nl/min [0.3] 25 Nl/min [0.6] 3/8’’ *** 12,5 DN 10 25 [14,7] 20 [11,7] 35 [20,5] 20 [11,7] 25 [14,7] 245 Nl/min [8,6] 175 Nl/min [6,1] 120 Nl/min [4,2] 190 Nl/min [6,7] 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 16.1 DN 15 21.7 DN 20 45 [25] 85 [50] 40 [20] 70 [40] 80 [45] 135 [80] 40 [25] 80 [45] 27.3 DN 25 145 [85] 135 [75] 230 [135] 140 [80] 36.0 DN 32 265 [155] 240 [140] 415 [245] 250 [145] 41.9 DN 40 365 [215] 335 [195] 570 [335] 345 [205] 53.1 DN 50 600 [350] 550 [320] 935 [550] 570 [335] 45 [25] 85 [50] 145 [85] 260 [155] 360 [210] 590 [345] 15 [11.1] 220 Nl/min [7.8] 20 [12.3] 25 [15] 50 [30] 85 [50] 35 [20] 60 [35] 25 [15] 40 [25] 75 [45] 40 [20] 65 [35] 120 [70] 165 [95] 155 [90] 110 [65] 215 [125] 150 [90] 105 [60] 355 [205] 250 [145] 175 [100] 275 [160] 68.9 DN 65 1025 [600] 945 [555] 1605 [945] 980 [575] 1015 [595] 605 [355] 425 [250] 300 [175] 470 [275] 80.9 DN 80 1420 [835] 1305 [770] 2225 [1310] 1355 [795] 1405 [825] 840 [495] 595 [350] 415 [245] 650 [385] Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Inside diameter of pipe Standard version (92.7 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Corgon ®18 ®10 ®20 Corgon Corgon Forming gas 90% N2 + 10% H2 Natural gas L Biogas 50% CH4 + 50% CO2 Biogas 60% CH4 + 40% CO2 LPG 60% C3H8 + 40% C4H10 LPG 50% C3H8 + 50% C4H10 Nitrous ox- ide (N2O) Ethyne/Acet- ylene (C2H2) 1/4″ 8.9 DN 8 75 Nl/min [2.7] 80 Nl/min [2.7] 75 Nl/min [2.7] 45 Nl/min [1.5] 30 Nl/min [1.2] 35 Nl/min [1.2] 35 Nl/min [1.2] 25 Nl/min [0.9] 25 Nl/min [0.9] 50 Nl/min [1.8] 30 Nl/min [0.9] 3/8’’ *** 12,5 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 16.1 21.7 27.3 36.0 41.9 53.1 68.9 80.9 DN 10 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 35 [20,5] 35 [20,5] 35 [20,5] 20 [11,7] 15 [8,8] 15 [8,8] 15 [8,8] 220 Nl/min [7,7] 215 N/min [7,5] 20 [11,7] 235 Nl/min [8,2] 65 [35] 65 [40] 65 [35] 35 [20] 25 [15] 30 [15] 30 [15] 20 [14.1] 20 [13.8] 40 [25] 130 [75] 130 [75] 125 [75] 75 [40] 55 [30] 60 [35] 60 [35] 215 [125] 220 [130] 210 [125] 120 [70] 90 [55] 105 [60] 100 [60] 45 [25] 75 [45] 45 [25] 85 [50] 75 [45] 140 [85] 25 [15] 45 [25] 80 [45] 385 [225] 395 [230] 385 [225] 225 [130] 165 [95] 190 [110] 185 [110] 140 [80] 135 [80] 260 [150] 145 [85] 535 [315] 545 [320] 530 [310] 310 [180] 230 [135] 265 [155] 260 [150] 195 [110] 190 [110] 355 [210] 205 [120] 875 [515] 895 [525] 865 [510] 505 [295] 380 [220] 435 [255] 425 [250] 315 [185] 310 [180] 585 [345] 335 [195] DN 65 1500 [880] 1535 [905] 1485 [875] 865 [510] 650 [380] 745 [440] 725 [425] 545 [320] 535 [315] 1005 [590] 575 [335] DN 80 2075 [1220] 2130 [1250] 2060 [1210] 1205 [705] 900 [530] 1035 [605] 1005 [590] 755 [445] 740 [435] 1395 [820] 795 [470] * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air *** 3/8 “only available with VA 520 If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. www.cs-instruments.com 139
Flow [Thermal] Measuring ranges max version Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Inside diameter of pipe Max version (185.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN Air** 1/4″ 8.9 DN 8 105 Nl/min [3.6] Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon dioxide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) 100 Nl/min [3.3] 170 Nl/min [6] 100 Nl/min [3.6] 105 Nl/min [3.6] 60 Nl/min [2.1] 45 Nl/min [1.5] 30 Nl/min [0.9] 50 Nl/min [1.5] 3/8’’ *** 12,5 DN 10 50 [29,4] 45 [26,4] 75 [44,1] 45 [26,4] 16.1 DN 15 90 [50] 80 [45] 140 [80] 85 [50] 21.7 DN 20 175 [100] 160 [95] 275 [160] 165 [95] 27.3 DN 25 290 [170] 270 [155] 460 [270] 280 [165] 36.0 DN 32 530 [310] 485 [285] 830 [485] 505 [295] 41.9 DN 40 730 [430] 670 [395] 1140 [670] 695 [410] 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 50 [29,4] 90 [50] 175 [100] 290 [170] 525 [305] 720 [425] 25 [14,7] 20 [11,7] 245 Nl/min [8,6] 20 [11,7] 50 [30] 105 [60] 35 [20] 70 [40] 170 [100] 120 [70] 25 [15] 50 [30] 85 [50] 40 [20] 80 [45] 135 [75] 310 [185] 220 [130] 155 [90] 240 [140] 430 [250] 305 [180] 215 [125] 335 [195] 53.1 DN 50 1195 [700] 1100 [645] 1870 [1100] 1140 [670] 1185 [695] 705 [415] 500 [290] 350 [205] 550 [320] 68.9 DN 65 2050 [1205] 1885 [1110] 3205 [1885] 1955 [1150] 2030 [1190] 1210 [710] 855 [500] 600 [350] 940 [555] 80.9 DN 80 2840 [1670] 2610 [1535] 4440 [2615] 2710 [1590] 2810 [1655] 1680 [985] 1185 [695] 830 [490] 1305 [765] Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Inside diameter of pipe Max version (185.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN 1/4″ 8.9 DN 8 Corgon ®18 Corgon ®10 Corgon ®20 155 Nl/min [5.4] 160 Nl/min [5.7] 155 Nl/min [5.4] Forming gas 90% N2 + 10% H2 90 Nl/min [3] Natural gas L (CH4) Biogas 50% CH4 + 50% CO2 Biogas 60% CH4 + 40% CO2 LPG 60% C3H8 + 40% C4H10 LPG 50% C3H8 + 50% C4H10 Nitrous Oxide (N2O) Ethyne/ Acetylene (C2H2) 65 Nl/min [2.4] 75 Nl/min [2.7] 75 Nl/min [2.7] 55 Nl/min [1.8] 55 Nl/min [1.8] 105 Nl/min [3.6] 60 Nl/min [2.1] 3/8’’ *** 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 12,5 DN 10 70 [41,1] 75 [44,1] 70 [41,1] 40 [23,5] 30 [17,6] 35 [20,5] 35 [20,5] 25 [14,7] 25 [14,7] 45 [26,4] 25 [14,7] 16.1 DN 15 130 [75] 135 [80] 130 [75] 75 [45] 55 [30] 65 [35] 60 [35] 21.7 DN 20 255 [150] 265 [155] 255 [150] 150 [85] 110 [65] 125 [75] 125 [70] 45 [25] 90 [55] 45 [25] 85 [50] 50 [30] 90 [50] 170 [100] 95 [55] 27.3 DN 25 430 [250] 440 [255] 425 [250] 245 [145] 185 [110] 210 [125] 205 [120] 155 [90] 150 [90] 285 [170] 165 [95] 36.0 DN 32 775 [455] 795 [465] 765 [450] 445 [260] 335 [195] 385 [225] 375 [220] 280 [165] 275 [160] 520 [305] 295 [175] 41.9 DN 40 1065 [625] 1095 [640] 1060 [620] 615 [360] 460 [270] 530 [310] 515 [305] 385 [225] 380 [220] 715 [420] 410 [240] 53.1 DN 50 1745 [1025] 1790 [1050] 1730 [1020] 1010 [595] 755 [445] 870 [510] 845 [495] 635 [375] 620 [365] 1170 [690] 670 [395] 68.9 DN 65 2995 [1760] 3065 [1805] 2970 [1745] 1735 [1020] 1300 [765] 1490 [875] 1450 [855] 1090 [640] 1065 [625] 2010 [1180] 1150 [675] 80.9 DN 80 4150 [2440] 4250 [2500] 4115 [2420] 2400 [1415] 1800 [1060] 2065 [1215] 2015 [1185] 1510 [890] 1480 [870] 2785 [1640] 1590 [935] * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air *** 3/8 “only available with VA 520 If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. 140 www.cs-instruments.com
Flow [Thermal] Measuring ranges high-speed version Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 Inside diameter of pipe High-speed version (224.0 m/s) Measuring range Nm³/h * / [cfm] Inch mm DN 1/4″ 8.9 DN 8 Air** Nitrogen (N2) Argon (Ar) Oxygen (O2) Carbon dioxide (CO2) Methane Natural gas (CH4) Helium (He) Hydrogen (H2) Propane (C3H8) 130 Nl/min [ 4.5] 120 Nl/min [4.2] 205 Nl/min [7.2] 125 Nl/min [4.2] 130 Nl/min [4.5] 75 Nl/min [2.7] 55 Nl/min [1.8] 35 Nl/min [1.2] 60 Nl/min [2.1] 3/8’’ *** 12,5 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 16.1 21.7 27.3 36.0 41.9 53.1 68.9 80.9 DN 10 DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 60 [35,3] 55 [32,3] 95 [55,9] 55 [32,3] 110 [60] 100 [55] 170 [100] 105 [60] 215 [125] 195 [115] 335 [195] 205 [120] 355 [210] 325 [190] 555 [325] 340 [200] 640 [375] 590 [345] 1005 [590] 610 [360] 885 [520] 815 [475] 1385 [815] 845 [495] 60 [35,3] 105 [60] 210 [125] 350 [205] 635 [370] 875 [515] 35 [20,5] 25 [14,7] 15 [8,8] 25 [14,7] 65 [35] 125 [70] 45 [25] 85 [50] 30 [15] 60 [35] 50 [25] 95 [55] 210 [120] 145 [85] 100 [60] 160 [95] 380 [220] 265 [155] 185 [110] 295 [170] 520 [305] 370 [215] 260 [150] 405 [235] 1450 [850] 1330 [780] 2265 [1330] 1380 [810] 1430 [840] 855 [500] 605 [355] 425 [250] 665 [390] DN 65 2480 [1460] 2280 [1340] 3880 [2285] 2365 [1390] 2455 [1445] 1465 [865] 1035 [610] 725 [425] 1140 [670] DN 80 3440 [2025] 3165 [1860] 5380 [3165] 3280 [1930] 3405 [2000] 2035 [1195] 1435 [845] 1010 [590] 1580 [930] Flow measuring ranges VA 570/ VA 520/ VA 525/ VA 521 High-speed version (224.0 m/s) Inside diameter of pipe Measuring range Nm³/h * / [cfm] Inch mm DN ®18 ®10 ®20 Corgon Corgon Corgon Forming gas 90% N2 + 10% H2 Natural gas L (CH4) Biogas 50% CH4 + 50% CO2 Biogas 60% CH4 + 40% CO2 LPG LPG 60% C3H8 + 40% C4H10 50% C3H8 + 50% C4H10 Nitrous Oxide (N2O) Ethyne/ Acetylene (C2H2) 1/4″ 8.9 DN 8 190 Nl/min [6.6] 195 Nl/min [6.9] 190 Nl/min [6.6] 110 Nl/min [3.9] 80 Nl/min [2.7] 95 Nl/min [3.3] 90 Nl/min [3.3] 70 Nl/min [2.4] 65 Nl/min [2.4] 125 Nl/min [4.5] 70 Nl/min [2.4] 3/8’’ *** 1/2″ 3/4″ 1″ 1 1/4″ 1 1/2″ 2″ 2 1/2″ 3″ 12,5 16.1 DN 10 DN 15 85 [50] 90 [52,9] 85 [50] 50 [29,4] 35 [20,5] 40 [23,5] 40 [23,5] 30 [17,6] 30 [17,6] 60 [35,3] 30 [17,6] 160 [90] 160 [95] 155 [90] 90 [50] 65 [40] 80 [45] 75 [45] 55 [30] 55 [30] 105 [60] 60 [35] 21.7 DN 20 310 [185] 320 [185] 310 [180] 180 [105] 135 [80] 155 [90] 150 [85] 110 [65] 110 [65] 210 [120] 120 [70] 27.3 DN 25 520 [305] 530 [310] 515 [300] 300 [175] 225 [130] 255 [150] 250 [145] 190 [110] 185 [105] 345 [205] 200 [115] 36.0 41.9 53.1 68.9 80.9 DN 32 935 [550] 960 [565] 930 [545] 540 [320] 405 [240] 465 [275] 455 [265] 340 [200] 335 [195] 630 [370] 360 [210] DN 40 1290 [760] 1325 [780] 1280 [755] 745 [440] 560 [330] 640 [375] 625 [365] 470 [275] 460 [270] 865 [510] 495 [290] DN 50 2115 [1245] 2165 [1275] 2100 [1235] 1225 [720] 920 [540] 1050 [620] 1025 [605] 770 [450] 755 [440] 1420 [835] 810 [475] DN 65 3625 [2130] 3715 [2185] 3595 [2115] 2100 [1235] 1575 [925] 1805 [1060] 1760 [1035] 1320 [775] 1290 [760] 2435 [1430] 1390 [820] DN 80 5025 [2955] 5145 [3030] 4985 [2930] 2910 [1710] 2180 [1285] 2500 [1470] 2440 [1435] 1830 [1075] 1790 [1050] 3375 [1985] 1930 [1135] * Nm³/h in acc. with DIN 1343: 0 °C, 1013.25 hPa for gases ** ISO 1217: 20 °C, 1000 hPa for air *** 3/8 “only available with VA 520 If you want to measure the consumption / flow rate of a specific gas mixture, ask us. We can offer a real gas adjustment under process conditions on request. www.cs-instruments.com 141
Flow Measuring compressed air consumption and saving energy Compressed air is one of the most expensive forms of energy at all. An intelligent use of compressed air holds enormous savings potential. Therefore a consumption measurement that can measure and record the actual compressed air consumption and even the smallest leaks quickly and reliably is very helpful. 142 www.cs-instruments.com
If we talk about operating costs in com- pressed air systems, we are actually talking about the energy costs, Because the electricity costs make up about 70-80% of the total cost of a compressed air system. Depending on the size of the system, this means considerable operating costs. Even in smaller systems, this may quickly add up to €10,000 to 20,000 per year. This is an amount which can be consider- ably reduced – even in case of well oper- ated and maintained plants. In case of a three shift operation with 200 kW compressor performance a bad com- pressed air distribution can create redun- dant energy costs of more than 50,000 € per year. This mainly relates to the detection of leaks and the correct design of the com- pressed air lines to minimize the pressure losses. Energy resources like electricity, water or gas are usually monitored and therefore the costs are transparent. Contrary to compressed air, a water leak is usually found quickly due to the visi- bility of the leak and therefore is fixed immediately. Leakages in the com- pressed air network „blow out“ unnoticed, even on weekends and during production stops. The compressors continue to run during this time just to maintain a constant pres- sure in the network. For mature com- pressed air networks, the leak rate can be between 25 and 35 percent. They are the most industrious consumers working 365 days a year. Not considered in these considerations are the costs of producing clean and dry compressed air. Refrigeration and adsorption dryers dry the air with signif- icant operating costs, which then „blow out“ useless through leaks. With constantly rising energy costs, these energy savings have to be implemented in order to stay competitive within the market. Potential savings can only be exploited if the consumption of individual machines or systems is known and made transparent for all. However, often there is no knowledge about the leak ratio. In the following we show you how leakage rate can be deter- mined easily in your company. Formerly the simple but inaccurate con- tainer method was applied very often. A simplified determination of the leakages is possible by means of the emptying of the tank. To carry out this measurement you just need a clock and a manometer. Furthermore you should know the stor- age volume of the tank as well as of the compressed air system. For measurement first the tank and the compressed air system are set to the upper cut-out pressure value. All compressed air consumers have to be switched off. Then the compressor is switched off and there will be no com- pressed air feeding into the system. Now the time T which elapses until there is a pressure drop of 1 to 2 bar due to the leakages is measured. The pressure drop between which the measurement is taking place can be selected freely. in practice However, the described method is very time-consuming, not ade- quate and inaccurate due to the following reasons: • • Storage volume, distribution pipe- lines cannot be determined exactly The accuracy of the differential pres- sure measurement and time mea- surement has to be observed • During the pressure drop, the com- pressed air volume cools down and therefore changes the volume flow reference value. An online measurement with con- sumption report is not possible. • This method belongs to the so-called indi- rect measurements, like also the method of the load and unload measurement during which the current intake is mea- sured by means of clamp-on ammeters and calculated back to the volume flow over the technical data of the compres- sor. These indirect methods are antiquated and not suitable to detect leakages in the lower measuring range. Flow Determination of compressed air leak- ages with modern flow meters A modern compressed air consumption measurement resp. leakage measure- ment should be able to measure the real compressed air flow and also the small- est leakages quickly and reliably and record them. New: Flow measurement DS 400 for compressed air and gases Worldwide unique with 3.5 inch, graphic display with touch screen and print func- tion. With the new ”ready for plug-in” flow measurement DS 400 the current flow in m³/h, l/min etc. as well as the consump- tion in m³ or l can be measured. The new flow station works according to the approved calorimetric measuring principle. The heart is the flow sensor which has been proven and tested for years. It is characterized by a new thermally more efficient sensor structure which shown a higher chip temperature in case of same electrical connection values. Compared to other calorimetric measur- ing instruments the sensor has a consid- erably lower mass and therefore a faster response time. www.cs-instruments.com 143
Flow An additional pressure and temperature compensation is not necessary. The advantage is that the user can use the flow meters in different pressures and temperatures without any further com- pensation. In addition to compressed air, other gases such as • • nitrogen oxygen • CO2 • • • argon natural gas helium can also be measured. Threshold value exceedance can be reported optically and acoustically. 2 relays for pre- and main alarm are freely adjustable. An alarm delay can be set for each relay. This grants that only really long-term threshold value exceedances are indi- cated. Additionally every alarm can be reset. The intuitive operation with the 3.5 inch touch screen graphic display with zoom function and print key is one of its kind in the world in this price class. The graphic display with zoom function shows the actual flow, the peak values and the leakage at a glance, the values are stored in the data logger. Special features: • • 3.5" graphic display – easy to use with touchscreen Zoom function for accurate analy- sis of measured values • Consumption analysis with daily/ weekly/monthly reports • Colored measurement curves with names • Mathematical calculation function, e.g. addition of several consumers to a total consumption or energy costs per kWh/m³ Print key: optional indications can be stored as image files directly on a USB stick and sent by e-mail without any software 2 alarm contacts for threshold value exceedance Freely adjustable alarm delay for both alarm contacts with reset function • • • • Up to 4 sensor inputs for: addi- tional flow meters, dew point, pressure, temperature sensors, electrical effective power meters, optional third-party sensors can be connected: Pt 100/1000, 0/4…20 mA, 0-1/10 V, Modbus, pulse So the user can take a look at the stored measurement curves also without any computer at any time on site. This grants a quick and easy analysis of the com- pressed air or gas consumption. With the print key, the current screen can be saved as an image file on the internal SD card or on a USB stick and can be printed out without additional software on a PC. Ideal for documentation of the measured values/measurement curves on site. Col- ored measurement curves can be sent by e-mail as image files or integrated into a service report. The internal data logger enables the storage of the measured data for several years. The measured data can be evaluated via a USB stick of via Ethernet by means of the comfortable software CS Soft Basic. • Integrated data logger 8 GB • USB, Ethernet interface, RS 485 Particularly comfortable is the consump- tion analysis at the touch of a button. The CS Soft Basic automatically draws up daily, weekly and monthly reports. • Web server 144 www.cs-instruments.com
Installation VA 500 under pressure Flow VA 500 flow meter for compressed air and gases Even under pressure, the flow probe VA 500 is mounted by means of a standard 1/2" ball valve. During mounting and dismounting the safety ring avoids an uncontrolled ejection of the probe which may be caused by the operating pressure. For the mounting into different pipe diameters, VA 500 is available in the following probe lengths: 120, 160, 220, 300, 400 mm. The flow probes are thus suitable for being mounted into existing pipes with diameters of 1/2" to DN 1000 upwards. The exact positioning of the sensor in the middle of the pipe is granted by means of the engraved depth scale. The maximum mounting depth corresponds to the respective probe length. Installation depth = x + y dA = outer diameter x = dA 2 Configuring the measuring site If there is no suitable measuring site with 1/2" ball valve, there are two simple possibilities to set up a measuring site: Engraved depth scale for precise installation A B Weld on a 1/2" screw neck and screw on a 1/2" ball valve Mount spot drilling collar incl. ball valve (see accessories) By means of the drilling jig, it is possible to drill under pressure through the 1/2" ball valve into the existing pipe. The drilling chips are collected in a filter. Then install the probe as described above. Due to the large measuring range of the probes, even extreme require- ments placed on the consumption measurement (high volume flow in small pipe diameters) can be met. (The measuring range depends on the pipe diameter). 180 170 160 y x Safety ring www.cs-instruments.com 145
Compressed air quality OIL CHECK 500 The monitoring system for permanent highly precise measurement of the vaporous residual oil con- tent in compressed air, nitrogen and gases In many industrial processes, compressed air comes into direct contact with the end product. If the compressed air is contaminated with oil, moisture or particles, this can have serious consequences. While dew point monitoring is important for all production facilities to prevent corrosion in the compressed air network and machine fai- lures, residual oil and particle measurement is widely used by manufacturers of food, pharmaceuticals, electronics and semiconductors. The limit values are defined in ISO 8573 ISO 8573-1:2010 Class Solig particles Number of particles per m³ Humidity Pressure dew point °C 0,1 - 0,5 µm 0,5 - 1 µm 1 - 5 µm Oil Total share of oil (liquid aerosol and vapor) mg/ m³ In according with specification by the devices user, stricter requirements than class 1 ≤ 20.000 ≤ 400.000 -- 0 1 2 3 4 5 6 7 8 9 x -- -- -- -- -- -- -- ≤ 400 ≤ 6.000 ≤ 90.000 -- -- -- -- -- -- -- ≤ 10 ≤ 100 ≤ 1.000 ≤ 10.000 ≤ 100.000 -- -- -- -- -- ≤ -70 °C ≤ -40 °C ≤ -20 °C ≤ +3 °C ≤ +7 °C ≤ +10 °C -- -- -- -- ≤ 0,01 ≤ 0,1 ≤ 1 ≤ 5 -- -- -- -- -- -- 146 www.cs-instruments.com
Compressed air quality But how can residual oil get into the compressed air? 1. Intake air: A significant amount of residual oil can enter compressed air systems through the intake air. Only in rural areas does the ambient air con- tain less oil vapour than defined in Class 1. In industrial areas, the intake air can be contaminated that only Class 2 or worse is achieved. Heavy goods traffic, commercial kitchens and hydrocarbon-rich exhaust air from industrial processes pollute the air accordingly. Rural Suburban Industrial Large city Industrial area with significant hydrocarbon industry Average (mg/m3) ISO class 1 1 1-2 2 2-3 < 0.001 0.01 0.01-0.03 0.01-0.10 0.1-0.2 → Atmospheric Compressed to 7 bar 2. Compressors: Many critical applications are already covered by oil-free compressors in order to eliminate the risk of oil contamination from the com- pressor. However, most oil-free compressors still use oil in their gears and bearings. If seals fail, oil vapour can enter the intake air. In oil-injected compressors, oil is present in the compressor stage and must be separated from the compressed air using a complex oil separator cartridge. If the oil separation fails, extremely large amounts of oil enter the compressed air. 3. Filtration and treatment technology: The appropriate filtration and treatment technology is selected depending on the specified ISO class. Filtration elements and activated carbon fillings are consumables that must be replaced regularly. Here too, failure to observe the service intervals can lead to increased oil ingress into the compressed air system. In addition, filter ele- ments must be precisely matched to the compressed air consumption. The filtration effect is reduced if consumption fluctuates greatly or is too low or too high. 4. Other components: All installed systems and components that are installed after treatment, such as pipes, valves, pressure reducers, measuring technology, point of-use dryers, etc., must be selected and installed with appropriate cleanliness (oil and grease free) and care. 5. Installers and maintenance personnel: If maintenance technicians and installers do not work carefully when adjusting the system or performing maintenance, e.g. without glo- ves, shortterm oil peaks can occur due to oil on their hands. www.cs-instruments.com 147
Compressed air quality Measuring principle Permanent Oil vapour measurement OIL CHECK 500 At the heart of the Oil Check 500 is a PID sen- sor (photo ionisation detector). A partial flow of compressed air is taken from the system and fed to the PID sensor. Hyd- rocarbons (> C6) are ionised by a special UV lamp. Normal components of the air (oxygen, nitro- gen, carbon dioxide, argon, water vapour, etc.) are not ionised. This creates an ion current that is proportional to the concentration of the ionised molecules. Gas temperature ISO 8573 defines a reference temperatu- re of 20°C for residual oil measurement. Since modern compressed air systems can have heat recovery, it is possible that the com- pressed air temperature during measurement in the compressor room is below 20°C, but ri- ses again above 20°C further back in the pro- duction process. This can result in less oil vapour occurring in the compressor room at low temperatures than at the consumer. The optional integrated heating element ensu- res a measurement temperature > 20°C. The measured value can thus be reliably calcula- ted back to the reference temperature of 20°C. 148 www.cs-instruments.com
Compressed air quality Long-term stability – service-friendly – reliable „Forced Pressure Variation“ for long-term stable measurement results - auto-calibration Thanks to the innovative „forced pressure variation“ measurement method, the OIL CHECK 500 generates reference gas in different mass concentrations inside the device. This method, which is protected by CS INSTRUMENTS, compensates for ageing or contami- nation-related components in the measurement signal, in particular long-term drift. No wear parts such as activated carbon filters are required to generate zero air. The result is low-maintenance and long-term stable measurement. Service-friendly, no downtime The sensor unit can be replaced by the customer on site. This eliminates the need to return the entire device for recalibration. Process reliability All important functions/components are monitored internally - Supply voltage - Sensor voltage - Gas temperature - Internal relative humidity - Intensity of the light source relative to calibration (lamp intensity) - Increased sensor sensitivity (oil vapour resolution) Calibration The most important factor for accurate measurement is the calibration of the measuring system. The limit value specified in ISO 8573 for Class 1 is 0.01 mg/m³. This corresponds to a volume concentration of 2.5 ppb, which means 2.5 particles per billion. Table 1 - Calibration points / Calibration Support Points The high-precision, certified calibration process in the CS INSTRUMENTS laboratory enables reproducible calibrat- ion below Class 1. Calibration at 7 additional points ensures that even high residual oil measurements can be measured reliably. CS INSTRUMENTS GmbH & Co. KG Gewerbehof 14 D-24955 Harrislee Tel.: +49 (0) 461 807 150 0 Fax: +49 (0) 461 807 150 15 Web: http://www.cs-instruments.com Kalibrierzertifikat / Calibration Certificate Messergebnisse / Measuring Results Unter den genannten Bedingungen wurden bei der Kalibrierung folgende Ergebnisse erzielt: The following results were achieved during calibration under these conditions: Tabelle 1 - Kalibrierpunkte / Calibration Support Points Messwerte Measurement Values Sollwert Required Value [ppb] 0,0 1,0 2,0 4,0 8,1 16,2 32,3 64,6 129,3 258,6 517,1 Sollwert Required Value [mg/m3] 0,0000 0,0032 0,0065 0,0129 0,0259 0,0518 0,1036 0,2071 0,4143 0,8286 1,6572 Istwert Actual Value [ppb] 0,9030 1,2335 1,9090 3,8614 7,7327 16,2121 32,1878 64,7838 129,4752 258,7286 518,3607 Nr 1 2 3 4 5 6 7 8 9 10 11 Abweichung Deviation Absolut absolute [mg/m3] 0,0029 0,0007 -0,0004 -0,0006 -0,0011 0,0002 -0,0004 0,0005 0,0006 0,0005 0,0040 Istwert Actual Value [mg/m3] 0,0029 0,0040 0,0061 0,0124 0,0248 0,0520 0,1032 0,2076 0,4149 0,8291 1,6612 Im Bereich In Range ISO Class I I I II II II III III III III IV Zulässig Permissible +/- [mg/m3] 0,0030 0,0050 0,0050 0,0050 0,0050 0,0052 0,0103 0,0208 0,0415 0,0829 0,1661 Ergebnis: Die Gegenprobe aller Kalibrierpunkte war innerhalb der angegebenen Spezifikation. Result: The cross-check of all calibration points was within the stated specification. www.cs-instruments.com Datum / Date Leiter Produktion / Head of Production Tobias Zürcher Bearbeiter / Person in Charge Manuel Auer 149
Compressed air quality OIL CHECK 500 - PERFORMANCE MEASUREMENT (December 2024, Johannes Herbst, Fraunhofer IPM) Schematic diagram of laboratory measurement ▶ 6.4ppm±10% 6) in air Benzene (C6 H Reference gas Mass flow controller OIL CHECK 500 ▶ 500 Nml/min ▶ Outlet ▶ ▶ Compressed air - Class I-I-I Öl <= 4μg/m³ Air humidity up to -11,8°Ctd. Mass flow controller SETUP Laboratory and conditions Performance test of the OIL CHECK 500 with benzene in air in the gas laboratory of Fraunhofer IPM IPM Test gas cylinder: 6.4 ppm benzene in air Dilution of the test gas with compressed air of quality 0.004 mg/m³ 4 l/min dry compressed air: <-80°C dew point Moisture supply: -11.8 °C dew point H2O Flow through OIL CHECK: 0.5 l/min Measurement at ambient pressure Data logging per second 150 www.cs-instruments.com
Compressed air quality Benzene measurement ] ³ m / g m [ n o i t a r t n e c n o c e n e z n e B Detection limit (6σ): 0.0015 mg/m³ With an SNR of 1.5 μg/m³, the signal sensitivity is high enough to reliably detect the transition from class I to class II at 10 μg/m³. Linearity Data point Setpoint (mg/m3) Concentration measurement (mg/m3) 1 2 3 4 5 6 7 8 0,0043 0,0097 0,0193 0,0708 0,1380 0,2801 0,6442 1,3127 0,0043 0,0090 0,0183 0,0716 0,1351 0,2745 0,6461 1,3048 The measurement dynamics in the tested range exceeds three orders of magnitude from class I to class IV. www.cs-instruments.com 151
Compressed air quality LABORATORY MEASUREMENT Differences from laboratory measurement In order to guarantee the residual oil class, many users still just take samples at regular intervals using activated carbon tubes and have them analysed in a laboratory. This procedure does not provide 100% security, as it is not a 24/7 online measurement. Any oil breakthrough cannot be detected, or is detected far too late. The user is flying blind for 12 months without any monitoring. The user and the laboratory can also make mistakes during manual sampling and analysis: • Sample quantity too low (flow and time), see sample calculation* • Solvent used to remove oil components from the activated carbon is not suitable • Temperature of the laboratory analysis too low Advantages of OIL CHECK 500: • Ensures 24/7 monitoring • Fast response to oil breakthrough • Higher sensitivity than activated carbon tubes and gas chromatographs *Calculations for the minimum sampling period for class I/II differentiation. Laboratories require a minimum amount of sorbed sample, typically 3μg/m³ to 5μg/m³, for the extraction of organic components from activated carbon or Tenax. The substances absorbed in the tube are almost exclusively mixtures of various alkanes and aromatics with different molar masses and different interactions with the surface of the separation column in the gas chromatograph. This is even a basic requirement, in order to be able to identify a kind of fingerprint consisting of several peaks over time in the chromatogram. This means that the total amount of absorbed substances in the tube is distributed across several peaks in the chromatogram. Assuming a detection limit of approx. 5 μg/m³ per peak, at least 3 to 10 times the amount must be collected in order in order to obtain a chromatogram that exceeds the detection limit of the measuring device. Let us assume that approx. 50 μg of oil vapours need to be collected: Typical volume flow during sampling using activated carbon or Tenax tubes: 0.5 l/min Typical concentration of organic substances for a low Class II reading: 20 μg/m³ (0.02 mg/m³). To collect 50 μg for clear detection, 50/20= 2.5 m³ of homogeneously contaminated compressed air is therefore required. At 0.5 l/min, this results in a minimum sampling time of 5000 min or 83.33 hours or 3 days and 11 hours. In order to detect average oil vapour concentrations below 0.020 mg/m³, the sampling period must be correspondingly longer, so to determine whether ISO Class I (<0.01 mg/m³) is complied with, the sample should be flowed through for at least 7 to 9 days. If this sampling duration is not observed, the laboratories will always conclude that the compressed air in the sample is ISO Class I due to their detection limit. 152 www.cs-instruments.com
Compressed air quality OIL CHECK 500 - Stationary solution DESCRIPTION OIL CHECK 500 – Residual oil measurement of the vapour-phase oil content from 0.001 to 5 mg/m³, 3 to 9 bar. Highly accurate PID sensor, innovative “forced pressure variation” measuring method, with integrated display, 4...20 mA analogue output and Modbus RTU digital interface, incl. calibration certificate. Options: Integrated heating element for the stationary Oil Check 500. Keeps the gas temperature constantly above 20°C. Recommended for installations where the room temperature may fall below 20°C Additional calibration curve for measurement in 100% N2 Additional calibration curve for measurement in 100% CO2 Additional calibration curve for measurement in other gases (please specify gas) 2x 4...20 mA analogue output (electrically isolated) External alarm unit, wired ready to plug in, for direct connection to the OIL CHECK 500 with 5 m cable (buzzer and continuous red light) Sampling system OIL-Check 500: Sampling system consisting of ½“ ball valve (oil- and grease-free), 1 m stainless steel tube 6x1 mm (oil- and grease-free), cutting ring screw connection (oil- and grease-free) Alternatively: Mobile sampling system consisting of 2 m PTFE hose, quick coupling (oil and grease free) Options for 9 bar systems> : Pressure reducer (oil and grease free), inlet pressure max. 300 bar, outlet pressure up to 9 bar For systems with pressure of 1...3 bar (g) DS 500 – intelligent chart recorder in basic version (4 sensor inputs) Connection cable for probes, 5 m with open ends CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places SERVICE / RECALIBRATION Pre-calibrated sensor unit for the OIL CHECK 500, incl. certificate Recalibration of OIL CHECK 500 or sensor unit, including certificate Initial calibration of OIL CHECK 500 with as-found data Loan device OIL CHECK 500 for the duration of the calibration 0699 154 www.cs-instruments.com ORDER NO. 0699 0080 Z699 0078 Z699 0181 Z699 0179 Z699 0180 Z699 0178 Z699 0077 Z699 0175 Z699 0174 Z699 0076 Z699 0182 0500 5000 0553 0104 0554 8040 ORDER NO. 0699 8080 0699 3405 0999 3501 0699 3930
Compressed air quality Measure compressed air quality according to ISO 8573 Residual oil - particles - residual moisture Residual oil content measurement – OIL CHECK 500 For permanent and highly precise mea-surement of the vaporous oil content from 0.001 mg/m³ to 5 mg/m³. Due to the low detection limit of 0.001 mg/m³, the compressed air quality class 1 (ISO 8573) can be monitored. Particle counter PC 400 The highly precise, optical particle counter PC 400 mea- sures particles from a size of 0.1 µm and is therefore sui- table for monitoring the compressed air qual-ity class 1 (ISO 8573). Moisture – dew point sensor FA 510 FA 510 measures the pressure dew point down to -80 °Ctd. Also in this case the continuous measurement takes care that alert is triggered immediately if the com- pressed air dryer breaks down. DS 500 chart recorder DESCRIPTION DS 500 – intelligent chart recorder in basic version (4 sensor inputs) CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places Residual oil measurement: OIL CHECK 500 – residual oil measurement of the vaporous oil content from 0,001…5 mg/m³, 3…9 bar. High-precision PID-Sen- sor, innovative „Forced Pressure Variation“ measuring method, with integrated display, with 4...20 mA analog output and digital Modbus RTU interface, incl. calibration certificate Options: Integrated heating element for the stationary Oil Check 500. Keeps the gas temperature constantly above 20°C. Recommended for installations where the room temperature may fall below 20°C. Additional calibration curve for measurement in 100% N2. Additional calibration curve for measurement in 100% CO2. Additional calibration curve for measurement in other gases (please specify gas) 2x 4...20 mA analogue output (electrically isolated) Sampling OIL CHECK 500: Sampling system consisting of ½″ ball valve (oil and grease free), 1 m stainless steel pipe 6x1 mm (oil and grease free), cutting ring screw connection (oil and grease free) Alternative: Mobile sampling system consisting of 2 m PTFE hose, quick coupling (oil and grease free) Options for systems > 9 bar: Pressure reducer (oil- and grease-free), input pressure max. 300 bar, output pressure up to 9 bar For systems with pressure of 1...3 bar (g) Connection cable for probes 5 m with open ends PC 400 particle counter up to 0.1 µm for compressed air and gases, incl. pressure reducer/sampling hose, calibration certificate, Modbus-RTU interface Connection cable for probes, 5 m with open ends FA 510 dew point sensor for adsorption dryers -80 °...20 °Ctd incl. factory certificate, 4…20 mA analogue output (3-wire connec- tion) and Modbus-RTU interface Standard measuring chamber up to 16 bar Connection cable for VA/FA series, 5 m with open ends ORDER NO. 0500 5000 0554 8040 0699 0080 Z699 0078 Z699 0181 Z699 0179 Z699 0180 Z699 0178 Z699 0175 Z699 0174 Z699 0076 Z699 0182 0553 0104 0699 0040 0553 0104 0699 0510 0699 3390 0553 0104 www.cs-instruments.com 155
Compressed air quality Mobile transport trolley for measurement at the points of use Residual oil – particles – residual moisture DESCRIPTION DS 500 – intelligent chart recorder in basic version (4 sensor inputs) CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places Restölmessung: OIL CHECK 500 – residual oil measurement of the vaporous oil content from 0,001…5 mg/m³, 3…9 bar. High-precision PID-Sensor, innovative „Forced Pressure Variation“ measuring method, with integrated display, with 4...20 mA analog output and digital Modbus RTU interface, incl. calibration certificate Mobile transport trolley including roles (outer dimensions: 0,68 x 1,06 x 0,41 m) (W x H x D) with firmly mounted components of OIL-Check 400, PC 400, FA 510 Options: Additional calibration curve for measurement in 100% N2 Additional calibration curve for measurement in 100% CO2 Additional calibration curve for measurement in other gases (please specify gas) Options: Integrated heating element for OIL CHECK 500. Keeps the gas temperature constant above 20 °C. Recommended for installations where the room temperature can fall below 20 °C. Sampling OIL CHECK 500: For 9 bar systems> : Pressure reducer (oil and grease free), inlet pressure max. 300 bar, outlet pressure up to 9 bar Alternative: Mobile sampling system consisting of 2 m PTFE hose, quick coupling (oil and grease free) For systems with pressure of 1...3 bar (g) Connection cable for probes, 5 m with open ends PC 400 particle counter up to 0.1 µm for compressed air and gases, incl. pressure reducer/sampling hose, calibration certificate, Modbus-RTU interface Connection cable for probes, 5 m with open ends FA 510 Dew point sensor, -80°…+20 °Ctd Standard measuring chamber Connection cable for VA/FA series, 5 m with open ends 156 www.cs-instruments.com ORDER NO. 0500 5000 0554 8040 0699 0080 0554 6017 Z699 0181 Z699 0179 Z699 0180 Z699 0078 Z699 0076 Z699 7774 Z699 0182 0553 0104 0699 0040 0553 0104 0699 0510 0699 3390 0553 0104
Compressed air quality Service case “All in one solution” Residual oil – particles – residual moisture DESCRIPTION Service case “All-in-one solution” - Compact trolley with wheels (External dimensions 607 x 275 x 475 mm) (WxHxD) and permanently mounted sensors: OIL CHECK 500, PC 400, FA510, includ- ing mobile sampling system consisting of 2 m PTFE hose, quick coupling (oil and grease free) ORDER NO. 0699 0090 DS 500 - Intelligent screen recorder in basic version (4 sensor inputs) CS Basic – Data evaluation in graphical and tabular form – Reading of measurement data via USB or Ethernet. Licence for 2 workstations Residual oil measurement: OIL CHECK 500 – Residual oil measurement of the vapour-phase oil content from 0.001 to 5 mg/m³, 3 to 9 bar. Highly accurate PID sensor, innovative “forced pressure variation” measurement method, with integrated display, 4...20 mA analogue output and Modbus RTU digital interface, incl. calibration certificate. Options: Integrated heating element for OIL CHECK 500. Keeps the gas temperature constant above 20 °C. Recommended for installations where the room temperature can fall below 20 °C. PC 400 Particle counter up to 0.1 μm for compressed air and gases, incl. pressure reducer/sampling hose, calibration certificate, Modbus RTU interface. FA 510 Dew point sensor, -80°…+20 °Ctd with integrated pressure sensor Standard measuring chamber 0500 5000 0554 8040 0699 0080 Z699 0078 0699 0040 0699 0510 0699 3390 OIL CHECK 500 - Mobile solution DESCRIPTION OIL CHECK 500 mobile – residual oil measurement of the vapour-phase oil content from 0.001 to 5 mg/m³, 3 to 9 bar. Highly ac- curate PID sensor, innovative “forced pressure variation” measuring method, with integrated display, 4...20 mA analogue output and Modbus RTU digital interface, including calibration certificate, in a robust hard case. Connection cable ODU/ODU, 5 m Options: Additional calibration curve for measurement in 100% N2 Additional calibration curve for measurement in 100% CO2 Additional calibration curve for measurement in other gases (please specify gas) Alternative: Mobile sampling system consisting of 2 m PTFE hose, quick coupling (oil and grease free) DS 500 mobile – intelligent chart recorder with 4 sensor inputs CS Basic – data evaluation in graphical and tabular form – reading of measurement data via USB or Ethernet. Licence for 2 workstations ORDER NO. 0699 0081 Z699 0181 Z699 0179 Z699 0180 Z699 0174 0500 5012 0554 8040 www.cs-instruments.com 157
Compressed air quality MEASUREMENT IN GASES In addition to measurement in compressed air, there are solutions for residual oil measurement in gases such as CO2, N2, H2, He, etc. In our in-house laboratory, we offer real gas calibrations in the desired gases. We also offer gas mixers (mixture with pure N2) to make various gases measurable. Gas mixing system For evaluation of gases such as: H2 He Ar DESCRIPTION Gas mixing system for the OIL CHECK 500 for determining residual oil in special gases, consisting of: - 2 mass flow controllers with stored setpoint - Pressure reducer to ensure the same pressure level at the inlet of the OIL CHECK 500 - Mounted on an aluminium plate for wall mounting - Fully electrically wired and gas-hose connected ORDER NO. Z699 0200 158 www.cs-instruments.com
Compressed air quality Application: Measurement in the compressor room - OIL CHECK 500- DS 500 - PC 400 TECHNICAL DATA OIL CHECK 500 Measured medium: Measuring unit: Identifiable substances: Field of application: Ambient temperature: Media temperature: Operational overpressure: Humidity of measured gas: Compressed air connection: Compressed air, nitrogen, (free from aggressive, corrosive, acid, toxic, flammable and oxidising compo- nents). Further gases on request Residual oil content in mg oil/norm m³ referred to 1.0 bar [abs], +20 °C, 0% relative humidity, in accordance with ISO 8573-1 Hydrocarbons, functional hydrocarbons, aromatic hydrocarbons After activated carbon filter, after activated carbon adsorber, after oil-free compressor, always with con- nected upstream filtration and dryer +20 °C… +45 °C, rel. humidity <= 80% without condensation +20 °C… +45 °C (Short-term +70 °C) 3…9 bar, optional pressure reducer connected upstream for up to 300 bar <= 40% rel. humidity, pressure dew point max. +10 °C, non-condensable humidity G 1/4″ female thread according to ISO 228-1 Measured values: mg/norm m³, pressure and temperature compensated residual oil vapour content Measuring range: Detection limit (residual oil): Flow of measuring gas: Plug-in power supply Outputs 0,001…5 mg/m³ (higher measuring ranges on request) 0,001 mg/m³ approx. 0,5 norm litres/minute, referred to to 1.0 bar [abs] and + 20 °C, (atmospheric conditions) 100…240 VAC / 1 Ph. / PE / 50…60 Hz / ± 10% Digital output: RS 485 interface (Modbus RTU), Ethernet via DS 400 / 500 Analogue output: 4…20 mA (electrically isolated) Alarm: 2 alarm relays for external alarm unit, alarm values freely adjustable Optional: 2x 4...20 mA analogue output (electrically isolated) Operating hours counter: Dimensions (mm): Weight: integrated 200 x 130 x 120 (W x H x D) approx. 7 kg www.cs-instruments.com 159
Compressed air quality Particle counter PC 400 and DS 400 The DS 400 shows all 3 measuring channels according to ISO 8573-1 Particle size 0.1…0.5 µm: Number or particles per m³ Particle size 0.5…1.0 µm: Number or particles per m³ Particle size 1.0…5.0 µm: Number or particles per m³ Digital data transfer via Modbus-RTU: Number of particles (3 measuring channels) Flow in % (100%=28.3 l/min) LaserPower in % Sampling← Advantages at a glance: • Highly precise, optical laser particle counter for use in compressed air and technical gases • Highly precise optics for detecting the smallest particles up to 0.1 μm and therefore suitable for monitoring the compressed air class 1 according to ISO 8573-1 • The flow rate of 28.3 l/min (1 cfm) is 10 times higher than that of the particle counters generally available on the mar- ket (usually 2.83 l/min). Advantage: Counts the smallest particles with high counting accuracy at the same time • Due to the digital data transfer (Modbus-RTU) to the chart recorders DS 400 or DS 500, 3 measuring channels can be transferred at the same time (without any faults due to check sum) • The class 1 filter which is included in the scope of delivery can be used for on-site calibration at any time. Contami- nations on the optics can therefore be quickly detected or eliminated. Advantages of the DS 400 • Data logger for long-term monitoring • Display shows trend curves (online and history curves available) • Zoom function directly on the touch screen • Integrated Ethernet interface (Modbus/TCP) and RS 485 interface (Modbus-RTU) for data transfer to superordinate controls • 2 alarm relays (changeover contact 230 VAC, 3A) – threshold values freely adjustable • Easy operation via 3.5" touchscreen TECHNICAL DATA PC 400 Measured medium: Field of application: Parameter: Operating pressure: Humidity of measured gas: Ambient temparature: Temperature of the mea- sured medium: Compressed air connection: Flow rate: Interface: Light source: Power supply: Dimensions: Weight: Housing: Compressed air (free from aggressive, corrosive, acid, toxic, flammable and oxidising components) as well as gas types like N2, O2, CO2. Further gas types on request In case of compressed air after filtration In case of gases / pure gases also without filtration Number of particles per m³ (relative to expanded air: 20 °C, 1000 hPa) Size channels for the PC 400 0.1 µm: Particle size 0.1…0.5 µm: Number or particles per m³ Particle size 0.5…1.0 µm: Number or particles per m³ Particle size 1.0…5.0 µm: Number or particles per m³ Size channels for the PC 400 0.3 µm: Particle size 0.3…0.5 µm: Number or particles per m³ Particle size 0.5…1.0 µm: Number or particles per m³ Particle size 1.0…5.0 µm: Number or particles per m³ Max. input pressure on the pressure reducer: 40 bar <= 90% rel. humidity, pressure dew point max. 10 °C, non-condensable humidity 5...40 °C 0...40 °C 6 mm PTFE-hose incl. quick coupling 28.3 l/min (1 cfm) RS 485 (Modbus-RTU) Laser diode 24 VDC, 300 mA 150 x 200 x 300 mm 8 kg Stainless steel 160 www.cs-instruments.com
Compressed air quality Stationary solution with particle counter PC 400 and DS 400 DESCRIPTION PC 400 particle counter up to 0.1 µm for compressed air and gases, incl. pressure reducer and calibration certificate Connection cable for probes 5 m, with open ends DS 400 chart recorder with graphic display and touch screen operation Option: Integrated data logger for 100 million measured values Integrated Ethernet and RS 485 interface ORDER NO. 0699 0040 0553 0104 0500 4000 D Z500 4002 Z500 4004 CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places 0554 8040 As an alternative to PC 400 up to 0.1 µm: PC 400 particle counter up to 0.3 µm for compressed air and gases, incl. pressure reducer and calibration certificate 0699 0041 Mobile solution with particle counter PC 400 in a service case and DS 500 mobile DESCRIPTION PC 400 particle counter up to 0.1 µm for compressed air and gases incl. pressure reducer and calibration certificate in a service case Connection cable to portable devices, ODU/ M12, 5 m Chart recorder DS 500 mobile, 4 sensor inputs CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places As an alternative to PC 400 up to 0.1 µm: ORDER NO. 0699 0042 0553 1503 0500 5012 0554 8040 PC 400 particle counter up to 0.3 µm for compressed air and gases incl. pressure reducer and calibration certificate in a service case 0699 0043 Re-calibration and accessories particle counter PC 400 DESCRIPTION Re-calibration particle counter PC 400 incl. certificate CS Service Software incl. PC connection set for PC 400 ORDER NO. 0699 3304 0554 2009 www.cs-instruments.com 161
Leakage LC 600 LeakCam - The new generation of the leak detectors CS INSTRUMENTS has been a leading global manufacturer of measurement technology for compressed air and gases for more than 20 years. Many years of feedback and experience from several thousand satisfied customers of the previous 300/400/450/500 series leak detectors have been incorporated into the development and research of the LeakCam 600. Unlike many other manufacturers, CS INSTRUMENTS also has calibration stands and flow meters for precise consumption measurement and leakage measurement of compressed air and gases. This know-how, coupled with over 20 years of experience in the development of leak detectors, has gone into the development of the LeakCam 600. During development, particular attention was paid to practicality and user-friendliness. What does it really mean for the service technician or maintenance engineer to search for and document gas leaks and compressed air leaks in the production process with a leakage camera in their hand for 8 hours, for example? Unlike many other leakage cameras, the LC 600 was developed with these points in mind, such as: • The unique integrated laser distance measurement automatically calculates the distance to the leak. There is no need for time-con- suming and incorrect distance measurement as with other devices. Precise measurement of the distance to the leak is the most important parameter for accurate leakage calculation. • Special camera module for wide-angle view, allowing the user to quickly gain an overview of larger rooms • LED for illuminating dark rooms • Carrying strap, included • Battery replacement concept 162 www.cs-instruments.com
Features Leakage 5" Touchscreen Display 1280 x 720 Pixel for precise leak localizationLeckage Cost Quantification Identifies critical leaks for efficient resource allocation and savings Shows the leakage rate in l/min and costs in € Neck Strap Loops Comfortable and easy handling Grip for One-Handes Operation Leaving the other hand for the touchscreen 18 V Einhell Power X-Change Two batteries with an external charger for up to 8 hours of use 64 MEMS Microphones (2 kHz - 80) Detects minor leaks from up to 10 meters 13 Megapixel Camera High-resolution images for clear leak documentation Laser Distance Module Precise ultrasound focusing and leak rate estimation 5 LEDs & Ambient Light Sensor Enhance image quality in dark environments www.cs-instruments.com 163
Leakage POWER BEAM FORMING “Power Beam Forming” sets new standards in leak detection Cost and CO2 savings - but also safety aspects - are the driving forces behind leak detection in gas, compressed air or vacuum applications. With the LC 600 in combination with an ultrasonic transmitter, leak tests can also be carried out reliably. The LeakCam 600 only requires 64 microphones for these tasks and achieves unique dynamics and sensitivity. This means that even very small leaks can be made visible in the presence of large, dominant ultrasonic sources. Dominant sources can be larger leaks, but also disturbing noises - caused by production machines. Advantages of Power Beam Forming at a glance: Reliability due to unique dynamics - small leaks are no longer overlooked in the presence of large leaks. Even faster work: One look with the LeakCam 600 covers an approx. 50% larger area more reliably than competitor products. Technology beats hardware Ultrasonic cameras with up to 200 microphones that are currently available advertise a huge time saving in leak detection compared to conventional devices. However, all these devices fail to detect various leaks due to a decisive technological disadvantage - especially when there are several leaks in a small space or individual, major leaks. The following illustration impressively shows the advantages of Power Beam Forming. 64 microphones are sufficient to detect 6 leaks. Using the standard beam forming method, even doubling the number of microphones to 128 can only detect a second leak. Additional microphones do not provide any added value. 64 Microphones 128 Microphones 1 visible leakage 2 visible leaks Standard Beam Forming Power Beam Forming 6 visible leaks 6 visible leaks Thanks to the Power Beam Forming process and the associated dynamics, the LC 600 can fully exploit the advantage of the large image aperture angle. The device can check an area of 4 x 3m from a distance of 3m at a glance - without missing any small leaks. 164 www.cs-instruments.com
Leakage How does an acoustic/ultrasonic camera for leak detection work? Acoustic and ultrasonic cameras have several microphones whose signals are bundled by beamforming algorithms to make sound sources visible in the camera’s field of view. The selectable frequency range of the devices depends on the microphones used and their arrangement. For leak detection of pressurized gases, the ultrasonic range around 40 kHz is typically used, as this is where the characteristic noises of gas leaks are best detected. Acoustic noises are completely filtered out so that leaks can be detected efficiently even in noisy production environments. Threefold better leak detection through Power Beam Forming There are various beamforming methods, with standard beamforming being used in the ultrasonic cameras currently available, as it is relatively simple and does not require much computing power. However, the dynamic range is limited to around 4 dB, which means that only the loudest leakage is detected, while quieter noises are overlooked. The dynamic range therefore describes how much the volume of the sound sources may differ so that they can be reliably detected (Standard Beam Forming) LeakCam 600 with 64 microphones (Power Beam Forming) The LeakCam uses the Power Beam Forming, which achieves a unique dynamic range of 12 dB. With Power Beam Forming, multiple sound sources can be detected simultaneously, even if they are at different sound levels Thanks to the higher dynamic range, quieter ultrasonic noises can be detected in environments with ultrasonic interference signals, making it much easier to find leaks in automated systems or the compressor room. Power Beam Forming can therefore be used to search areas from a greater distance without overlooking “weaker” leaks! www.cs-instruments.com 165
Leakage Precision Wide Microphone Spacing for Precise Leak Detection from Near to Far The 20 cm microphone spacing of the LeakCam – measured as the diameter between the outermost microphones – ensures maximum precision in leak detection. In close range, it allows for pinpoint localization of even the smallest leaks, while in long-range applications, it provides reliable detection over greater distances. For enhanced focusing, the integrated laser distance module can be used. This ensures the LeakCam delivers clear and precise results – regardless of the distance to the leak. Precise leak detection from far distances with acoustic zoom With the “acoustic zoom” of the LeakCam 600, leaks can be precisely localized from far distances by focusing ultrasonic noises even more strongly. In combination with the optical zoom (x2, x4, x8), this gives you a clear visual magnification of the inspected components. This allows you to detect leaks quickly and accurately - even in areas that are difficult to access Highest precision even at close range - LeakCam 600 for distances from 10 cm The LeakCam enables extremely precise leak detection at close ranges from 10cm and above due to the maximum transit time differences between the microphones and the ultrasonic source. Since the ultrasonic intensity increases with decreasing distance to the leak, smaller leaks can be found. This ensures a particularly precise coloration of the ultrasonic image, so that you can clearly distinguish between a leaking thread and a damaged coupling in the case of a quick coupling. This allows the cause of the leak to be determined quickly and precisely, even with the smallest defects. 166 www.cs-instruments.com
Leakage Application Application Pneumatics Particularly in the field of pneumatics, several leaks can often be found in the smallest of spaces. Thanks to Power Beam Forming, you can see all leaks at a glance. Small leaks are no longer overlooked in the presence of large leaks. The device therefore offers unique reliability and time savings. Application technical Gases In addition to compressed air, the LC 600 is used for a wide range of technical gases such as nitrogen, argon, carbon dioxide, helium or hydrogen. Leaks can be detected with pinpoint accuracy even from great distances. This is ensured by a very high sensitivity and the optical zoom, among other things. Application Flammable Gases The device works from the lowest system pressures of around 250 mbar and detects leaks even from a greater distance than conventional gas sniffers. Gases such as natural gas, methane, propane or biogas can be covered. Application Refrigerant Systems Ammonia and CO2 refrigerant systems where only the smallest leaks are tolerated can be tested with the LC600. Thanks to its unique sensitivity and range, even large systems can be checked effortlessly. Application Discharge / Corona Effect The LC 600 can detect partial discharges even in noisy environments and from a distance of up to 120 meters. Large area scanning and non-contact measurement save time compared to other methods. Application Vacuum Unlike compressed air leaks, where the sound generated by the leak is emitted into the environment, the sound generated by vacuum leaks enters the vacuum system. The LC 600 finds leaks here too thanks to its unparalleled sensitivity. Application Leak Test In combination with an ultrasonic transmitter, the LC 600 can be used to carry out leak tests. Acceptance of pressure vessels, commissioning of extinguishing systems, leak tests of driver’s cabs or blow door tests can be made much easier and faster. www.cs-instruments.com 167
Leakage Documentation Simple documentation in the LeakCam 600 directly on site Define the location Remedy the leak Spare parts list in the device The location of each leak can be stored: Company / building / loca- tion Efficiency and clarity also for elimination of leaks. Definition of the necessary spare parts and maintenance work already on site. The software can be used to transfer a custom spare parts list to the device. The device offers an intelligent search function with auto-complete feature. The list with the required spare parts can be exported from the CS Leak Reporter software. 168 www.cs-instruments.com
Leakage Reporting Software Use the reporting software to quickly and efficiently produce an ISO 50001 report CS Leak Reporter - cloud solution CS Leak Reporter - PC solution Ideal for leak detection service providers and for companies/ major corporations with multiple locations. • Each “user” in the leakage search team can be assigned a role (e.g. leakage search, leakage repair, monitoring, check- ing for success) • Access rights to individual or all projects can be assigned in- dividually to each user • The browser-based software ensures a common database in real time and paperless documentation Creates detailed ISO 50001 reports. Provides an illus- trated overview of the leaks found and their savings potential. Measures for elimination, including status display, can be defined for every leak – license for two computers www.cs-instruments.com 169
Leakage Accessories included in the set: Carrying-/ neck strap For ergonomic and safe working with the LeakCam 600 Transport case LeakCam 600 and accessories always safely stowed away Leak Tags for marking the leaks on site Rechargeable battery 18 V 2 Ah Einhell Power X-Change • 400 g / 14.10 oz • Min 2.5 hr operating time • LED battery status Rechargeable battery 18 V 4 Ah Plus Einhell Power X-Change • 595 g / 20.9 oz • Min 5 hr operating time • LED battery status Battery charger Einhell Power X-Charger 3A 40 min charging time for 2Ah batteries 75 min charging time for 4Ah batteries Order no. DESCRIPTION LeakCam 600 set consisting of: LeakCam 600 leak detector, with integrated camera, 64 ultrasonic microphones for visualizing the leak on the screen, incl. 100 Leak Tags and Carrying-/neck strap ORDER NO. 0601 0305 0560 0305 Rechargeable battery (18 V 2 Ah) Einhell Power X-Change 0691 0130 Rechargeable battery (18 V 4 Ah Plus) Einhell Power X-Change 0691 0131 Battery charger, Einhell X-Charger 3A Transport case 0691 0132 0554 0206 170 www.cs-instruments.com
Accessories Software Leakage DESCRIPTION Multi-Direction Ultrasonic tone generator for leak testing. A handy ultrasonic tone generator is available for detecting leaks in systems that are not under pressure. The transmitter is positioned so that the sound can enter the pipe system. The ultrasonic signal penetrates the smallest openings, which can then be detected with the LeakCam 600 ORDER NO. 0554 0203 DESCRIPTION 500 leak tags for marking the leaks on site ORDER NO. 0530 0107 DESCRIPTION CS Leak Reporter V2 Creates detailed ISO 50001 reports. Provides an illustrated overview of the leaks found and their savings potential. Measures for elimination, including status display, can be defined for every leak – license for two computers ORDER NO. 0554 0205 New functions: - Simple spare parts management - Histogram functions for documenting continuous improvement in accord- ance with ISO 50001 on the company or building level DESCRIPTION CS Leak Reporter V2 – additional licence for one computer ORDER NO. Z554 0205CS DESCRIPTION CS Leak Reporter – cloud solution Basic package: Browser-based access to the CS Cloud. Advantages: - Common database of all users in real time. - Cross-location work in a team - Paperless documentation. - Unlimited number of guest logins (read-only rights) can be set up. Only available in combination with at least one CS Cloud (0554 0306) user licence. ORDER NO. 0554 0305 DESCRIPTION User licence – CS Cloud 1 user / 12 months for CS Leak Reporter Cloud solution use. Term extension - 1 user / 12 months for CS Leak Reporter Cloud solution use. ORDER NO. 0554 0306 0554 0307 Calibration LeakCam 600 DESCRIPTION Re-calibration / LeakCam 600 ORDER NO. 0560 3333 www.cs-instruments.com 171
Leakage Calculation: Size of leak – diameter (mm) Costs per year Pressure 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 0.5 mm 1.0 mm 1.5 mm 2.0 mm 2.5 mm € 90 € 113 € 135 € 158 € 180 € 203 € 361 € 451 € 541 € 632 € 722 € 812 € 812 € 1,015 € 1,218 € 1,421 € 1,624 € 1,827 € 1,444 € 1,805 € 2,166 € 2,527 € 2,888 € 3,248 € 2,256 € 2,820 € 3,384 € 3,948 € 4,512 € 5,076 3.0 mm € 3,248 € 4,061 € 4,873 € 5,685 € 6,497 € 7,309 Table: Leakage costs in one year with 24-hour operation 365 days per year calculated with compressed air costs of 1.9 ct/Nm³. Comfort With the comfortable neck and carrying strap from Zeiss, you always have one free hand. 172 www.cs-instruments.com
Leakage Technical data TECHNICAL DATA LEAKCAM 600 Microphones: Measuring range: Camera: Laser: Display: Quantity: 64 MEMS mikrophones Frequency range: (2-80 kHz) System pressure: > 250 mbar Distance: 0,3...120 m Sensitivity: 2 l/h from 3 m Resolution: 13 MP Field of View (FOV): 77.3° diagonal 8x digital zoom Autofocus High Dynamic Range (HDR) Illumination: 5 LEDs Wave lenght: 630…660 nm Output power: < 1 mW (laser class 2) Size: 5″ Resolution: 1280 X 720 Pixel Touch screen: capacitive Brightness: adjustable Interface: USB interface A+C Data logger: Power supply: 128 GB SD memory card (100 million values) Internal rechargeable Li-Ion batteries approx. 2,5 hr. continuous operation (2 Ah) approx. 5 hr. continuous operation (4 Ah) Operating temperature: -5…+50 °C EMC: Weight: Handling: DIN EN 61326 LeakCam 600 main body (without battery): 1130 g / 39.85 oz 18 V 2 Ah, Einhell Power X-Change battery: 400 g / 14.10 oz 18 V 4 Ah PLUS, Einhell Power X-Change battery: 595 g / 20.9 oz One-handed or freehand www.cs-instruments.com 173
Leakage UltraCam LD 500/510 – Visualises the leaks directly in the image Enormous time saving compared to classic leak detectors 30 MEMS microphones create the image of the leaks Brightness sensor activates LEDs in dark surroundings Available as an upgrade for LD 500/510 NEW: Multi-user capable through cloud solu- tion NEW: Unique laser distance measurement for automatic cost determination Find out your leakage rate (l/min or cfm) and potential savings (€ /year). Currency can be set as required Photograph leaking parts Paperless documentation. Enter everything into the device on site: Define the leakage location as well as the remedial measures and spare parts required Create a report in accordance with ISO 50001 Fatigue-free work – ergonomic, one-hand operation – low weight The LD 500 meets the requirements of class 1 instruments for the “Standard Test Method for Leaks Using Ultrasonic” (ASTM Int. - E1002-05) 174 www.cs-instruments.com
Display and function in detail Leakage The UltraCam LD 500/510 uses 30 MEMS microphones to calculate and visual- ise the ultrasound image. In addition, the device makes inaudible ultrasound audible Advantage over the classic leak detectors: ► Visual representation of the leakage in the live image, even in noisy environ- ments during production To determine the leakage rate, the user aims the laser directly at the leakage. Leakage, laser and red circle must be on top of each other in the image. Then, the leakage rate in l/min or cfm and the costs in €/year are determined exactly. The distance is measured automatically. DESCRIPTION Set UltraCam with leak detector LD 500: LD 500 leak detector with UltraCam, integrated camera, 30 ultrasonic microphones for visualisation of the leakage on the screen, incl. 100 leak tags Transport case Sound-proof headset Focus tube with focus tip AC adapter plug Spiral cable for connecting the ultrasonic sensor, length 2m (extended) Holster with shoulder strap for LD 500/510 DESCRIPTION Set UltraCam with leak detector LD 510: LD 510 leak detector with UltraCam, integrated camera, 30 ultrasonic microphones for visualisation of the leakage on the screen, incl. 100 leak tags Transport case Sound-proof headset Focus tube with focus tip AC adapter plug Spiral cable for connecting the ultrasonic sensor, length 2m (extended) Holster with shoulder strap for LD 500/510 Reporting software see page 137 For further accessories, refer to pages 138-139 ORDER NO. 0601 0205 0560 0205 0554 0106 0554 0104 0530 0104 0554 0009 020001402 020001795 ORDER NO. 0601 0206 0560 0206 0554 0106 0554 0104 0530 0104 0554 0009 020001402 020001795 www.cs-instruments.com 175
Leakage LD 500/510 – Leak detector with camera - Shows leakage rate in l/min and cost in € NEW: Multi-user capable through cloud solu- tion NEW: Unique laser distance measurement for automatic cost determination 6 . 5 m Find out your leakage rate (l/min or cfm) and potential savings (€ /year). Currency can be set as required Find the smallest leaks at large distances NEW: Automatic sensor detection Auto level: Automatically adapts the sensitivity to the environment and reli- ably eliminates ambient noise Photograph leaking parts Paperless documentation. Enter everything into the device on site: Define the leakage location as well as the remedial measures and spare parts required Transmit the leakage data via USB to your desktop software Create a report in accordance with ISO 50001 9 hours of continuous operation possi- ble Fatigue-free work – ergonomic, one-hand operation – low weight The LD 500 meets the requirements of class I instruments for the “Standard Test Method for Leaks Using Ultrasonic” (ASTM Int. – E1002-05) FINDING LEAKS PAYS OFF: Sample calculation for a medium-sized company: Approx. 25% of compressed air is lost due to leaks Installed compressor capacity 150 kW(el) x 6000 OpHrs x € 0.24 /kWh Annual electricity costs: € 216.000 25% leakage cost: 54.000 € per year! 176 www.cs-instruments.com
Display and function in detail Leakage Search for leaks The ultrasound, which is inaudible to the human ear, is made audible via headphones. Loud ambient noises are faded out. The device indicates the leakage rate in (l/min or cfm) and the savings potential in (€ /year) on the display. Currency can be set as required. This data is saved together with the photo. With the LD 500/510, the smallest leaks, even over long distances (0.1 l/ min corresponds to approx. 1 € p.a.) can also be tracked and documented. DESCRIPTION LD 500 set consisting of: LD 500 leak detector with acoustic trumpet and integrated camera,100 leak tags for marking the leaks on site NEW: Integrated laser distance measurement Transport case Sound-proof headset Focus tube with focus tip AC adapter plug Spiral cable for connecting the ultrasonic sensor, length 2m (extended) Holster with shoulder strap for LD 500/510 DESCRIPTION LD 510 set consisting of: LD 510 leak detector incl. acoustic trumpet, with integrated camera and additional input for external sensors, 100 leak tags for marking the leaks on site NEW: Integrated laser distance measurement Transport case Sound-proof headset Focus tube with focus tip AC adapter plug Spiral cable for connecting the ultrasonic sensor, length 2m (extended) Holster with shoulder strap for LD 500/510 ORDER NO. 0601 0105 0560 0105 Z554 5000 0554 0106 0554 0104 0530 0104 0554 0009 020001402 020001795 ORDER NO. 0601 0106 0560 0106 Z554 5000 0554 0106 0554 0104 0530 0104 0554 0009 020001402 020001795 www.cs-instruments.com 177
Leakage Easy documentation in the LD 500 / UltraCam LD 500 directly on site Entering the compressed air costs in the unit Depending on the electricity costs, the costs per 1000 m³ (or per 1000 cf) can be freely entered in any currency Define the location The location of each leak can be stored: Company / building / location Remedy the leak Efficiency and clarity also for elimination of leaks. Definition of the neces- sary spare parts and maintenance work already on site. Spare parts list in the device The software can be used to transfer a custom spare parts list to the device. The device offers an intelligent search function with auto-complete feature. The list with the required spare parts can be exported from the CS Leak Reporter software. 178 www.cs-instruments.com
Use the reporting software to quickly and efficiently produce an ISO 50001 report Leakage CS Leak Reporter – cloud solution CS Leak Reporter – PC solution Ideal for leak detection service providers and for companies/ major corporations with multiple locations. • Each “user” in the leakage search team can be assigned a role (e.g. leakage search, leakage repair, monitoring, check- ing for success) • Access rights to individual or all projects can be assigned individually to each user • The browser-based software ensures a common database in real time and paperless documentation Creates detailed ISO 50001 reports. Provides an illustrated overview of the leaks found and their savings potential. Meas- ures for elimination, including status display, can be defined for every leak – license for two computers Leakage Report Start: 15/04/2019 End: 25/04/2019 Duration: 10 day(s) Auditor: John Sample 1 Sample St., 12345 Sampletown johnacme@sample.com j.sample@acme.com ... +49 1234 567890 Contact details: Customer: Acme ... Company: Address: E-mail: Phone: Logo: Project master data: Import date: Cost calculation basis: Energy costs (70%) Compressed air costs: 21.6 €/1000 m³ Operating hours per year: 4350 h Results: Number of leaks: 141 Total leakage amount: 718.126 ltr/min Total costs per year: Total CO2 per year: 4,048.49 € 11.91 tonnes CO2 emissions: Specific output: Electricity price: Improvements: Number remedied: Leakage amount saved: Costs saved per year: CO2 saved per year: 0.527 kg/kWh 0.12 kWh/m³ 0.18 €/kWh 1 3.468 ltr/min 19.55 € 0.06 tonnes Leak tag: 1 Building – location COMPRESSOR ROOM 1 Repair under pressure possible? - No Date and time: 15/04/2019 12:06:03 Leakage rate: < 1.395 ltr/min Costs per year: Total CO2 per year: Priority: < 7.86 € 0.02 tonnes Low Comment: Replace ball valve Leak tag: 2 Error: Ball valve defective Spare part: 1/2" ball valve Action: Replace Note: - Status: Open Remedied on: - Remedied by: - Building – location Repair under pressure possible? - No Date and time: 15/04/2019 12:08:19 Error: Flange leaking Leakage rate: 2.519 ltr/min Costs per year: Total CO2 per year: Priority: 14.2 € 0.04 tonnes High Comment: Reestablish flange seal Spare part: DN 100 flange seal Action: Reestablish seal Note: - Status: Done Remedied on: 16/04/2019 Remedied by: AM www.cs-instruments.com 179
Leakage Accessories included in the set: Headset The noise-proof headset enables leak detection even in an extremely loud environment. The ambient noise is faded out, and the leakage (inaudible ultrasonic sound) is transformed into an audible signal Focus tube with focus tip For pinpoint detection of the smallest leaks in confined spaces Professional accessory – parabolic mirror Holster with shoulder strap For the LD 500/510, enables ergonomic and safe work Accessories By focusing the ultrasonic waves in the parabolic mirror, even the small- est leaks of 0.8 l/min (approx. € 8 p.a.) can be located with pinpoint preci- sion (± 15 cm) at a distance of up to 10 to 15 m. The shape of the parabolic mirror ensures that only ultrasonic waves of the targeted leak are evaluated. Background noise is reduced to a min- imum. DESCRIPTION Gooseneck for leak detection at sites which are difficult to access (length 600 mm) Gooseneck for leak detection at sites which are difficult to access (length 1500 mm) Gooseneck High Sensitivitiy for leak detection on vacuum systems and for leak testing (length: 600 mm) ORDER NO. 0530 0105 0530 0108 0530 0110 DESCRIPTION Parabolic mirror with laser distance measurement for leak detection in long distances, incl. transport case ORDER NO. 0530 0206 Parabolic mirror for leak detection at long distances, incl. transport case 0530 0106 DESCRIPTION Ultrasonic tone generator for leak testing. A handy ultrasonic tone gen- erator is available for detecting leaks in systems that are not under pres- sure. The transmitter is positioned so that the sound can enter the pipe system. The ultrasonic signal penetrates the smallest openings, which can then be detected with the LD 500 ORDER NO. 0554 0103 DESCRIPTION 500 leak tags for marking the leaks on site ORDER NO. 0530 0107 DESCRIPTION UltraCam – funnel with integrated camera, 30 ultrasonic microphones for visualisation of leakages – for retrofitting to existing LD 500 / LD 510 ORDER NO. Z554 5500 180 www.cs-instruments.com
Software LD 500/510 calibration Leakage DESCRIPTION CS Leak Reporter V2 Creates detailed ISO 50001 reports. Provides an illustrated overview of the leaks found and their savings potential. Measures for elimination, including status display, can be defined for every leak – license for two computers ORDER NO. 0554 0205 New functions: - Simple spare parts management - Histogram functions for documenting continuous improvement in accordance with ISO 50001 on the company or building level DESCRIPTION ORDER NO. CS Leak Reporter V2 – additional licence for one computer Z554 0205CS DESCRIPTION CS Leak Reporter – cloud solution Basic package: Browser-based access to the CS Cloud. Advantages: - Common database of all users in real time. - Cross-location work in a team - Paperless documentation. - Unlimited number of guest logins (read-only rights) can be set up. Only available in combination with at least one CS Cloud (0554 0306) user licence. ORDER NO. 0554 0305 DESCRIPTION User licence – CS Cloud 1 user / 12 months for CS Leak Reporter Cloud solution use. Term extension - 1 user / 12 months for CS Leak Reporter Cloud solution use. ORDER NO. 0554 0306 0554 0307 DESCRIPTION LD 500/LD 510 re-calibration / UltraCam LD 500/510 ORDER NO. 0560 3333 Additional sensors / accessories for connection to LD 510 DESCRIPTION FA 510 dew point sensor for mobile devices, -80...+20 °Ctd incl. mobile measuring chamber, 5 m connection cable and perforated protection cap VA 500 flow probe, max. version (185 m/s), probe length 220 mm, incl. 5 m connection cable Standard pressure probe CS 16, 0…16 bar, ± 1% accuracy of f.s. Differential pressure probe 1.6 bar diff. Connection cable for pressure, temperature or external sensors on mo- bile instruments, 5 m CS Basic – data evaluation in graphic and table form – readout of the measured data via USB or Ethernet. License for two workstations www.cs-instruments.com ORDER NO. 0699 1510 0695 1124 0694 1886 0694 3561 0553 0501 0554 8040 181
Leakage Calculation Size of leak – diameter (mm) Costs per year Pressure 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 0.5 mm 1.0 mm 1.5 mm 2.0 mm 2.5 mm € 90 € 113 € 135 € 158 € 180 € 203 € 361 € 451 € 541 € 632 € 722 € 812 € 812 € 1,015 € 1,218 € 1,421 € 1,624 € 1,827 € 1,444 € 1,805 € 2,166 € 2,527 € 2,888 € 3,248 € 2,256 € 2,820 € 3,384 € 3,948 € 4,512 € 5,076 3.0 mm € 3,248 € 4,061 € 4,873 € 5,685 € 6,497 € 7,309 Table: Leakage costs in one year with 24-hour operation 365 days per year calculated with compressed air costs of 1.9 ct/Nm³. TECHNICAL DATA OF THE LD 500 / LD 510 Operating frequency: Connections: 40 kHz ± 2 kHz 3.5 mm stereo jack for headset, power supply socket for connecting an external charger Laser: Display: Interface: Data logger: Power supply: Wavelength: 630…660 nm Output power: < 1 mW (laser class 2) 3.5" touch screen USB interface 16 GB SD memory card (100 million values) Internal rechargeable Li-Ion batteries, approx. 9 h continuous operation (without UltraCam), 6 h continuous operation (with UltraCam) 4 h charging time Operating temperature: -5…+50 °C EMC: DIN EN 61326 Auto level: Sensitivity: Weight without headset: Automatically adapts the sensitivity to the environment and reliably eliminates ambient noise min: 0.1 l/min at 6 bar, 5 m distance, approx. € 1/year of compressed air costs 540 grams (without UltraCam), 698 grams (with UltraCam) TECHNICAL DATA OF EXTERNAL SENSOR INPUT (LD 510 ONLY) Measuring range: Accuracy: Power supply: See external CS sensors See external CS sensors Output voltage: 24 VDC ± 10% Output current: 120 mA in continuous operation 182 www.cs-instruments.com
Leakage Leak detector LD 450 If gases escape through leaks in pressur- ized pipe systems (e.g. non-tight screwed connections, corrosions and so on), ultra- sonic noises are generated. By means of LD 450, even the smallest leakages which cannot be heard by the human ear and which are not visible due to their size can be detected even from distances of several meters. LD 450 transforms the inau- dible signals into a frequency which can be identified by human beings. By means of the comfortable sound-proof headset, these noises can be detected even in extremely noisy environments. The LD 450 leak detector is the advancement of the proven LD 300 and LD 400 and it impresses with its significantly refined sensor technology and its improved support in the tracing of leaks. By means of the integrated laser pointer, which serves for target heading, the leak can be localised more accurately. The LD 450 meets the requirements of class I instruments for the norm “Standard Test Method for Leaks with Ultrasound” (ASTM Int. - E1002-05) Applications Leak detection on: • compressed air, gas and vacuum systems • Door seals Acoustic trumpet LD 450 with straightening tube and straight- ening tip for accurate detection. Sound-proof headset: Enables leak detection in an extremely loud environment Costs per year Size of leakage - diameter (mm) 1.5 mm 0.5 mm 1.0 mm Pressure 2.0 mm 2.5 mm 3.0 mm 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar €90 €113 €135 €158 €180 €203 €361 €451 €541 €632 €722 €812 €812 €1,444 €2,256 €3,248 €1,015 €1,805 €2,820 €4,061 €1,218 €2,166 €3,384 €4,873 €1,421 €2,527 €3,948 €5,685 €1,624 €2,888 €4,512 €6,497 €1,827 €3,248 €5,076 €7,309 Table: Leakage costs within one year in case of operation 24 h/365 days, calculated with compressed air costs of 1.9 ct/Nm³. 184 www.cs-instruments.com
Leakage trumpet, the use of the laser pointer is not hindered. Leak test: A handy ultrasonic transmitter is available for detecting leaks in pressureless sys- tems. The transmitter is positioned so that the sound can enter the pipe system. The ultrasonic signal penetrates the small- est openings, which can then be detected with the LD 450. Through the use of a specially designed acoustic trumpet, a better bundling of the sound waves is achieved. This trumpet directional microphone, which bundles ultrasonic waves and thus improves the acoustic behavior. Due to the special design of the acoustic acts like a Special features • Robustness and low weight ensure fa- tigue-free use in industrial environments • Improved detection of leakages with the acoustic trumpet • Modern Li-Ion battery with high capacity, external charger • Minimum operating time 10 h • Easy operation via membrane keypad • Adjustable sensitivity Laser beam LD 450 is available either as standalone device or in a complete set. The set includes a robust impact-proof transportation case which contains all necessary com- ponents and accessories. DESCRIPTION Set LD 450 consisting of: LD 450 leak detector for compressed air systems Transport case Sound-proof headset Focus tube with focus tip AC adapter plug Acoustic trumpet ORDER NO. 0601 0204 0560 0204 0554 0106 0554 0104 0530 0104 0554 0009 0530 0109 TECHNICAL DATA LD 450 Operating frequency: Connections: 40 kHz ± 2 kHz 3.5 mm stereo jack for headset. Power supply socket for connecting an external charger Laser: Operating time: Charging time: Wavelength: 630…660 nm Output power: < 1 mW (laser class 2) ˃10 h max. 4h Accessories not included in the set: Ultrasonic transmitter Operating temperature: -5 °C to 50 °C 0554 0103 Storage temperature: -20 °C to +60 °C www.cs-instruments.com 185
Software CS Basic Data evaluation during mobile measurement: With the CS Basic, the chart recorder DS 500/400 and all mobile devices with data logger can be read out. Depending on the device, data transfer is performed either via USB stick or Ethernet connection. 1 2 3a 3b 4 1 Mobile measurement at the customer. Measured data are saved in the data logger in the selected measuring cycle 2 Export of the data to USB stick 3a Import of the measured data to the laptop directly on-site 3b Import of the measured data to the computer in the office 4 Evaluation and print out of the measured data Data evaluation for firmly installed chart recorders in the company: 1 2a 2b Ethernet (optional) 3 1 Chart recorder is firmly installed in the company. Measured data are saved in the data logger in the set measuring cycle. 2a Transfer of the data via USB stick to the computer 2b Readout of the logger data via the computer network (LAN) by means of CS Basic 3 Evaluation and print out of the measured data DESCRIPTION CS Basic – data evaluation graphically and in tabular form - reading of the measured data via USB or Ethernet, license for 2 workstations Additional license for 1 further workplace Upgrade CS Soft Basic (0554 7040) to CS Basic (0554 8040). CAA module is no longer available. Please state old licence key when ordering ORDER NO. 0554 8040 Z554 8040 Z554 8041 186 www.cs-instruments.com
CS Basic Software Intuitive operation • All important functions can be retrieved via the dashboard. • Global settings: Adjust units and change decimal places, store company name and logo • • Import real-time data: Establish Ethernet con- nection to CS logger or sensor. Trace real-time measured values in graphic and in table form Import from CS Soft Basic: Data migration from the previous version of CS Soft Basic • Data backup: Backup of the projects and the database • csv. export Graphic evaluation All measurement curves are indicated in colour. All necessary functions like free zoom, selection/dese- lection of single measurement curves, free selection of periods, scaling of the axes, selection of colours and so on are integrated: This view can be saved as a PDF file and sent as an e-mail. Different data can be combined in a shared file. Table view All measuring points are listed with exact time inter- val. The desired measuring channels with the name of the measuring place can be selected via the diagram explorer. Statistics All required statistic data are visible at a glance. So the user can see very quickly which minimal or maximal measured values occurred when and for how long. Flow evaluation The software carries out flow analysis for all con- nected flow meters, optionally as a daily, weekly or monthly analysis. www.cs-instruments.com 187
Software CS Network Energy monitoring for compressed air and gases in an enterprise The CS Network is a client-server solution. The server software automatically collects the measured values of all chart recorders and sensors embedded in the company’s computer network and stores them in a database. The evaluation/ analysis of the measured data is carried out via the evaluation software (client) at any number of workstations. • Display real-time data in individual dashboards • • • Automatic reporting for consumption: Weekly, monthly, annually Automatic alarm by e-mail if limit value is exceeded or not reached Alarm history 2 Ethernet Server 4 3 Client Single sensors with Ethernet connection or chart recorders with several sensors measure the compressed air and gas con- sumption of all departments/cost centres in an enterprise. The CS Network (Server Installation) automatically collects the measured values of all CS chart recorders and CS sensors which are connected to the computer network in an enterprise and stores them in a database. The evaluation/analysis of the measured data is carried out via the evaluation software (Client) at an unlimited number of workstations. In case of an exceeding of the limit values (freely adjustable), there will be an automatic alarm via e-mail 1 1 2 3 4 188 www.cs-instruments.com
CS Network Example – Dashboards Software Energy monitoring Monitoring of consumption and leakage of the entire site, individual departments or systems Compressor efficiency Monitoring of the intake controls, power consumption and free air delivery of the compressors Quality monitoring Monitoring of compressed air treatment and required ISO 8573-1 quality classes – partic- les, residual oil and dew point www.cs-instruments.com 189
Software CS Network Evaluations Weekly report Have consumption reports created automati- cally and sent by e-mail. This way you always have an overview of your consumption and costs and have them under control. You can choose between monthly, weekly or annual reports. The comparison function allows you to compare different time periods so that you can recognise irregularities in your consumption, among other things.. Graphic evaluation All measurement curves are indicated in colour. All necessary functions like free zoom, selec- tion/deselection of single measurement curves, free selection of periods, scaling of the axes, selection of colours and so on are integrated: Different data can be merged into one common file. This view can be saved as a PDF file and sent as a mail. Table view All measuring points are listed with exact time interval. The desired measuring channels with the name of the measuring place can be selected via the diagram explorer. Statistics All required statistic data are visible at a glance. So the user can see very quickly which minimal or maximal measured values occurred when and for how long. DESCRIPTION CS Network – Energy monitoring with client/server solution (max. 20 measured values of different sensors/devices) CS Network – Energy monitoring with client/server solution (max. 50 measured values of different sensors/devices) CS Network – Energy monitoring with client/server solution (max. 100 measured values of different sensors/devices) CS Network – Energy monitoring with client/server solution (max. 200 measured values of different sensors/devices) ORDER NO. 0554 8041 0554 8042 0554 8043 0554 8044 190 www.cs-instruments.com
Pressure Competitive differential pressure probe for testing on compressed air systems Typical application of the differential pressure sensor: connection with two PE hoses before and after the filter elements. Requirements in practice: • • Timely replacement of the filter elements At a differential pressure of >350 mbar at the latest, the filter elements should be replaced (active carbon filters are excluded from this) DESCRIPTION Differential pressure probe 1.6 bar diff. Connection cable for probes 5 m, with open ends Connection cable for probes 10 m, with open ends Connection cable for pressure, temperature or external sensors on mobile instruments, ODU / open ends, 5 m Connection cable for pressure, temperature or external sensors on mobile instruments, 10 m ORDER NO. 0694 3561 0553 0108 0553 0109 0553 0501 0553 0502 192 www.cs-instruments.com TECHNICAL DATA Measuring range: 0 … 1.6 bar differ- ence Max. system pressure: Max. overload capabili- ty two-sided: Max. one-sided over- load capability: + side - side Bursting pressure: 10 bar 15 bar 15 bar 10 bar 60 bar Total error: 2.0% of the full scale Output: Power supply: Ambient operating temperature: Connections: 4 … 20 mA two-wire 10 … 30 V for output 4…20 mA -20 … +80 °C 2× G 1/8" female thread incl. plug-in coupling for 6 mm hose Electrical connection: Round plug M12 × 1
Pressure The longer a filter element is in use, the quicker the differential pressure is rising, and con- sequently the costs – see diagram below. Energy costs Filter element costs 0.7 bar = 200% element costs 0.6 bar = 170% element costs 0.5 bar = 145% element costs 0.4 bar = 115% element costs 0.3 bar = 85% element costs 0.2 bar = 60% element costs 0.1 bar = 25% element costs Fig.: Typical differential pressure process, energy costs in relation to filter element costs Operating time PI 500 set for mobile measurement 1. 2. 3. 1. PI 500 portable handheld device with integrated data logger 2. Differential pressure probe 1.6 bar diff. 3. Connection cable for pressure, temperature or external sensors to mobile devices, ODU / open ends, 5 m 0560 0511 0694 3561 0553 0501 DS 52 set for stationary measurement 1. 2. 3. 1. DS 52 LED process display in the wall housing 2. Differential pressure probe 1.6 bar diff. 3. Connection cable for probes 5 m, with open ends 0500 0009 0694 3561 0553 0108 www.cs-instruments.com 193
Pressure PTS 500 – Measures pressure and temperature in the process Special features: • 2 in 1 sensor: Pressure and temperature • Wettedparts made of stainless steel for universal use in gases and liquids • Easy integration into control systems, process control technology and energy manage- ment systems via digital interfaces • Modbus-RTU, Ethernet or M-Bus interface • Alarm relay – limit value adjustable via buttons (max 60 VDC, 0.5 A) • Optional: 2 x 4...20 mA analogue output, 2 x alarm relays for pressure and temperature Example order code PTS 500: 0694 7000_A1_B1_C1 Signal output option A1 A2 A3 A4 A5 1 x 4...20 mA analogue output (galvanically not isolated), alarm relay, RS 485 (Modbus-RTU) 2 x 4...20 mA analogue output (galvanically not isolated), 2 x alarm relays, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4…20 mA analogue output (galvanically not isolated), RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/TCP), 1 x 4...20 mA analogue output (galvani- cally not isolated), RS 485 (Modbus-RTU) M-Bus, 1 x 4...20 mA analogue output (galvanically not isolated), alarm relay, RS 485 (Modbus-RTU) Pressure measuring ranges B1 B2 B3 B4 B5 -1... 0 bar (-14.5...0 psi) 0... 1.6 bar (0...23.2 psi) 0... 10 bar (0...145 psi) 0... 16 bar (0...232 psi) 0... 50 bar (0...725 psi) Process connections C1 C2 G1/2“ 1/2” NPT TECHNICAL DATA of PTS 500 Temperature measuring range: Accuracy: Pressure measuring range: Accuracy: Voltage supply: -20...125°C ± 1.0 °C (-10…+50°C) See order code ± 0.5% off f.s.(at 20°C) 18...36 VDC via SELV supply, 5W or Power over Ethernet (IEEE802.3af: Class 2 (3.84W - 6.49W) Protection class of housing: IP 65 DESCRIPTION ORDER NO. Screw-in thread: PTS 500 sensor for measuring of pressure and temperature 0694 7000 Further accessories: Connection cable for probes 5 m with open ends Connection cable for probes 10 m with open ends Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug Calibration certificate for pressure and temperature 0553 0104 0553 0105 0553 2503 0553 2504 194 www.cs-instruments.com Stainless steel 1.4404 G 1/2”, NPT 1/2” -20...+125°C for pressure sensor -20...+60°C -40...+80°C Operating temper- ature: Ambient temperature: Storage tempera- ture: Readable via Mod- bus: Pressure [hPa, mbar, bar, psi,...] Temperature [°C, °F] 3200 0005 Signal output: See order code
DPS 16 - Digital Pressure probe Pressure Features: • Digital temperature compensation and non-linearity correction • RS 485 interface (Modbus-RTU) DIGITAL PRESSURE PROBE ± 1% ± 0,5% TECHNICAL DATE DPS 16 Digital pressure probe DPS 16, 0…16 bar RS 485, G1/2" Digital pressure probe DPS 16, 0…16 bar RS 485, NPT 1/2” ACCURACY ACCURACY 0694 2886 0694 4555 0694 3886 0694 5555 Measuring range: Accuracy: 0...16 bar ± 0.5% resp. ±1% Long-term Stablility: ±0.2% FS/year Temperature: Protecting Rating: Power supply: Components in contact with media: -30°C...80°C IP65 11...28 VDC 316 L Process connection: G 1/2“ or 1/2“ NPT CS 16 - Pressure probe Features: • Welded measuring system with no seals • 4...20 mA analogue output, 2-wire PRESSURE PROBES WITH 4...20 mA ANALOGUE OUTPUT ± 1% ± 0,5% ACCURACY ACCURACY Standard pressure probe CS 16, 0...16 bar 0694 1886 0694 3555 Standard pressure probe CS 40, 0…40 bar 0694 0356 0694 3930 TECHNICAL DATE CS 16 Measuring range: Accuracy: Standard pressure probe CS 1.6, 0...1.6 bar abs. 0694 3550 Long-term Stablility: Standard pressure probe CS 10, 0…10 bar 0694 3556 0694 3554 Standard pressure probe CS 100, 0…100 bar Standard pressure probe CS 250, 0…250 bar Standard pressure probe CS 400, 0…400 bar Precision pressure probe CS -1...+15 bar, ± 0.5 % accuracy of. f.s. Calibration certificate pressure, 5 calibration points for the whole measuring range 0694 3557 0694 3558 0694 3559 0694 3553 3200 0004 -1...400 bar ± 0.5% resp. ±1% ±0.2% FS/year -40°C...125°C IP65 8...30 VDC 316 L, 304 Temperature: Protecting Rating: Power supply: Components in contact with media: Process connection: G 1/4“ www.cs-instruments.com 195
Ambient air IAC 500– Measures ambient conditions in the room – Absolute pressure, room temperature, humidity Special features: • 3 in 1 sensor: absolute pressure, temperature and humidity in the room • Modbus-RTU, Ethernet or M-Bus interface • Alarm relay – limit value adjustable via buttons (max 60 VDC, 0.5 A) • Optional: 2 x 4...20 mA analogue outputs, 2 x alarm relays, e.g., for dew point and temperature Application: • Monitoring the intake air of compressed air stations • Monitoring of room air e.g. cold rooms, storage rooms or clean rooms The delivery rate of compressors depends on the intake air. installation The ditions must already be when site and designing compressed the taken con- climatic into account air stations. Large temperature fluctuations, e.g. between day and night, lead to uneven compressed air flow. Example order code IAC 500: 0604 1000 _A1 Signal output option A1 A2 A3 A4 A5 1 x 4...20 mA analogue output (galvanically not isolated), alarm relay, RS 485 (Modbus-RTU) 2 x 4...20 mA analogue output (galvanically not isolated), 2 x alarm relays, RS 485 (Modbus-RTU) Ethernet interface (Modbus/TCP), 1 x 4…20 mA analogue output (galvanically not isolated), RS 485 (Modbus-RTU) Ethernet interface PoE (Power over Ethernet) (Modbus/TCP), 1 x 4...20 mA analogue output (galvani- cally not isolated), RS 485 (Modbus-RTU) M-Bus, 1 x 4...20 mA analogue output (galvanically not isolated), alarm relay, RS 485 (Modbus-RTU) TECHNICAL DATA of IAC 500 Temperature Measuring range: Accuracy: Rel. humidity Measuring range: Accuracy: Absolute pressure measuring range: Accuracy Voltage supply: -20…+60°C, ± 1.0 K (0…60°C) ± 1.25 K (-20…0°C) 5…95% rF ± 3% 300...1100 hPa (abs) ±4 hPa 24 VDC (18...30 VDC via SELV supply) or Power over Ethernet (IEEE802.3af: Class 2 (3.84W - 6.49W) DESCRIPTION IAC 500 sensor for measuring ambient conditions (absolute pressure, temperature, rel. humidity), incl. wall bracket Further accessories: Connection cable for probes 5 m with open ends Connection cable for probes 10 m with open ends Ethernet connection cable length 5 m, M12 plug x-coded (8 pin) to RJ 45 plug ORDER NO. 0604 1000 0553 0104 0553 0105 0553 2503 Ethernet connection cable length 10 m, M12 plug x-coded (8 pin) to RJ 45 plug 0553 2504 Protection class of housing: IP 65 Operating temperature: -20...+60°C Ambient temperature: -20...+60°C Storage temperature: -40...+80°C Readable via Modbus: Absolute pressure [hPa, mbar, bar, psi,...], dew point [°Ctd, °Ftd], temperature [°C, °F], rel. humidity [ %RH], abs. humidity [g/m³]. 196 www.cs-instruments.com
Humidity FO 510 - Industrial oil moisture sensor FO 510 for moisture measurement in technical oils Special advantages: • Fast response time • Highly accurate measurement of water activity (aw), as well as process temperature. Measurement is independent of the respective oil type or age • Calculation of the absolute water content (PPM), possible for transformer oil • Two configurable analogue outputs, as well as Modbus-RTU (RS 485) interface avai- lable Typical application, measurement of residual moisture in: • Transformer oil • Engine oil • Lubricating oil • Hydraulic oil • Diesel fuels Example order code FO 510: 0699 0100_A1_B1_C1_D1 Process connection A1 A2 G 1/2“ NPT 1/2“ Scaling analogue output 1 B1 B2 B3 B4 Water activity [ ] (standard) Water content x [ppm] Temperature T (°C) Temperature T (°F) Scaling analogue output 2 C1 C2 C3 C4 Oil type D1 D2 Temperature T (°C) (standard) Temperature T (°F) Water activity aw [ ] Water content x [ppm] Standard transformer oil Customer specific oil Order code Cable for FO 510: 0553 0145_A1 Cable 8-polig 5 m 10 m Variable lengths on request A1 A2 A3 198 198 Recommendation: Installation in a constantly flushed measuring point for best results Dimensions FO 510 ACCESSORIES CS Service Software FO 510 incl. interface cable to PC (USB) and power supply - for configuration / parametrisation of FO 510 ORDER NO. 0554 2010 TECHNICAL DATA FO 510 Measuring range humidity: Accuracy (0…0.9 aw): Accuracy (0.9…1.0 aw): Measuring range temperature: Accuracy temperature: 0...1 aw ± 0.02 aw at +23 °C typically ±0.03 aw at +23 °C 0...125 °C ±0,3 °C Oil temperature: Ambient temperature: Pressure range: Interfaces: Supply voltage: Protection class: EMV: -20...+125 °C -20...+70°C up to 300 bar 2 x analogue output 04...20 mA (3-wire), Modbus RTU (RS 485) 24 VDC (10…36 VDC) IP 66 acc. to DIN EN 61326-1 Material thread: Material perforated cap Connection: 1.4404 1.4301 M12, 8-pin www.cs-instruments.com
Humidity FL 510 - Industrial humidity transmitter The FL 510 is equipped with a capacitive humidity sensor that provides long-term stable, accurate measurement results. Two analog outputs are available for the output of relative humidity and process temperature. Special Advantages: • Stable and accurate measurement results over the long term • High-precision measurement of relative humidity and process temperature, as well as calculation of various humidity variables such as absolute humidity [g/ m3]; moisture content [g/kg], or moisture content [ppmV/V] • Two freely configurable analog outputs, 4...20 mA • Modbus-RTU (RS 485) • Media-independent measurement, in non-corrosive gases Typical application is the measurement of residual moisture in: • Measurement of humidity in gas pipes or storage tanks • Moisture from phase change processes (evaporation) • Measurement of humidity in inert gas environments (e.g., nitrogen or argon) • Electronics production in an inert gas atmosphere • Laboratories with special gas requirements Example order code FL 510: 0699 0200_A1_B1_C1 Process connection A1 A2 G 1/2“ NPT 1/2“ Scaling analog output 1 B1 Relative humidity [%rF] Scaling analog output 2 C1 C2 Temperature T (°C) Temperature T (°F) Example order code cable for FL 510: 0553 0145_A1 Cable 8-pin A1 A2 A3 5 m 10 m variable on request ACCESSORIES CS service software FL 510 incl. interface cable to the PC (USB) and plug-in power supply - for configuration / parameterization of the FL 510 ORDER -NR. 0554 2010 TECHNICAL DATA FL 510 Humidity measuring range: Accuracy (0...90 %rH): Accuracy (90...100 %rH): Temperature measuring range: Temperature accuracy: Process temperature: Ambient temperature: Maximum pressure: Interfaces: Power supply: Protection class: EMV: 0...100 % rH ±1.8%rF at +23 °C typical ± 2 % rH at +23 °C 0...125 °C ±0,2 °C -20...+125 °C -20...+70 °C Up to 300 bar 2 x analogue output 04...20 mA (3-wire-technology), Modbus RTU (RS 485) 24 VDC (10…36 VDC) IP 66 To DIN EN 61326-1 Thread material: Material perforated cap: Connection: 1.4404 1.4301 M12, 8-pin www.cs-instruments.com 199 199
Digital Displays DS 52 - LED process display In wall housing for 0 (4)...20 mA standard signals The DS 52 has 2 potential-free alarm contacts (changeover contacts) which can be charged with a maximum of 230 VAC, 3 A. The alarm thresholds are freely adjustable with the keys. The display is supplied with 230 VAC and has an internal mains unit which provides a voltage of 24 VDC/100 mA for the sensor. Free screwing clamps are available for forwarding the (0) 4...20 mA signal to superordinate controls. Special features: • Integrated in a well-designed wall housing • Suitable for all common sensors with 0 (4)...20 mA signal • Easy operation • 2 relay outputs (230 VAC, 3 A) Application example: Pressure monitoring with optional alarm unit (buzzer + continuous light) Application example: Temperature monitoring with alarm TECHNICAL DATA DS 52 Dimensions: Display: Keypad: Sensor input: 118 x 133 x 92 mm (WxHxD) LED, 5-digit, height 13 mm, 2 LEDs for alarm 4 keys: Enter, Back, Up, Down For sensors with 0 (4)…20 mA signal. Can be connected in 2-/3-/4-wire technology Max. +/- 20 µA, typically +/- 10 µA 100 Ω 24 VDC, max. 100 mA 230 VAC, 50/60 Hz (24 VDC or 110 VAC) 2 x relay output, changeover contact, 250 VAC, max. 3 A Freely adjustable via keypad Freely adjustable via keypad DESCRIPTION ORDER NO.: Accuracy: DS 52 LED process display in the wall housing 0500 0009 Options: Power supply 24 VDC instead of 230 VAC Power supply 110 VAC instead of 230 VAC Alarm unit mounted to the wall housing Alarm unit for external mounting Complete sets: Z500 0001 Z500 0002 Z500 0003 Z500 0004 Burden: Sensor supply: Power supply: (op- tion): Outputs: Alarm thresholds: Hysteresis: DS 52 - all-in-one set for pressure monitoring/alerting, consisting of DS 52 LED display and pressure sensor 0...16 bar on request Operating tempera- ture: -10…+60 °C (Storage temp.: -20…+80 °C) DS 52 - all-in-one set for temperature monitoring/alerting, consisting of: DS 52 LED display and screw-in temperature sensor -50...+500 °C on request Control menu: Can be locked via code for unauthorised access 200 www.cs-instruments.com
Headquarters Germany Sales / technology SALES OFFICE SOUTH CS INSTRUMENTS GmbH & Co. KG Zindelsteiner Straße 15 78052 VS-Tannheim Germany Tel.: Fax: E-mail: Web.: +49 (0)7705 978 99-0 +49 (0)7705 978 99-20 info@cs-instruments.com www.cs-instruments.com Subsidiaries of CS INSTRUMENTS Order processing and recalibration SALES OFFICE NORTH CS INSTRUMENTS GmbH & Co. KG Gewerbehof 14 24955 Harrislee Germany Tel.: Fax: E-mail: Web.: +49 (0)461 807 150-0 +49 (0)461 807 150-15 info@cs-instruments.com www.cs-instruments.com CHINA CS INSTRUMENTS (Shanghai) Co.;Ltd Room 508,JT1166, No. 1080, Moyu South Road Anting Town, Jiading District 200003, Shanghai, China P.: +86 13601694498 E-Mail: k.wu@cs-instruments.cn Web.: www.cs-instruments.com/zh FRANCE CS INSTRUMENTS 4, rue du docteur Heulin 75017 Paris France Phone: +33 1 86 95 87 60 E-mail: Web.: info@cs-instruments.fr www.cs-instruments.com/fr ITALY CS INSTRUMENTS Italia S.r.l. Via Matteotti 66 20092 - Cinisello Balsamo (Mi) Italy Phone: +39 0225061761 E-mail: Web.: info@cs-instruments.it www.cs-instruments.com/it NETHERLANDS / BELGIUM CS INSTRUMENTS BENELUX B.V. Bakboordlaan 30 3448 KG Woerden Netherlands Phone NL: +31 642 87 79 76 Phone BE: +32 484 57 59 50 E-mail: Web.: info@cs-instruments.nl www.cs-instruments.com/nl AUSTRIA CS INSTRUMENTS GmbH Grazer Straße 8 8605 Kapfenberg Austria Phone: +43 (0)664 181 3284 E-mail: a.sieberer@cs-instruments.at Web.: www.cs-instruments.com/at SWEDEN / NORWAY CS INSTRUMENTS Skandinavia AB Hovlanda 30 471 93 Kållekärr Sweden P.: +46304668450 E-Mail: a.ahs@cs-instruments.com Web.: www.cs-instruments.com/se SWITZERLAND CS INSTRUMENTS (Switzerland) GmbH Mühlegasse 8 3237 Brüttelen Switzerland Phone: +41 32 355 4160 E-mail: Web.: info@cs-instruments.ch www.cs-instruments.com/ch SPAIN CS INSTRUMENTS, S.L. Avda. Cerro Milano 4, Local 1 28051 Madrid Spain Phone: +34 91 33 15 758 E-mail: Web.: info@cs-instruments.es www.cs-instruments.com/es SOUTH AFRICA CS INSTRUMENTS (Pty) Ltd. 142 Briza Road, Table View 7441 Cape Town South Africa Phone: +27 (0)21 557 56 18 E-Mail: Web.: info@cs-instruments.co.za www.cs-instruments.com/za TURKEY CS INSTRUMENTS Ölçüm Ekipmanları Tic. Ltd. Şti. Yeşilbağlar Mah. D-100 Bulv. Pendik Pera Residence A Blok No: 20K 34893 Pendik İstanbul, Turkey Phone: +90 216 755 10 20 E-mail: Web.: info@cs-instruments.com.tr www.cs-instruments.com/tr USA CS INSTRUMENTS USA INC. 110 Traders Cross Bluffton, SC 29909 USA P.: +1 843 599 6700 E-Mail: info-us@cs-instruments.com Web.: www.cs-instruments.com/us INDONESIA PT.CSInstruments Indonesia Abadi Jalan raya bojong nangka, Ruko Podomoro city block B2 No 26 Jawa Barat 16963 Indonesia Tel.: +62 812-1888-5324 E-Mail: g.rufiyanto@cs-instruments.com Web.: www.cs-instruments.com www.cs-instruments.com